Energy harvesting devices

• US 8,294,020 B2
• Filed: 03/09/2007
• Issued: 10/23/2012
• Est. Priority Date: 09/15/2006
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Mitchell, Bradley J., Laib, Trevor M.
• Primary Examiner(s): Olsen, Kaj K
• Assistant Examiner(s): CARLSON, KOURTNEY SALZMAN
• Application Number:
  US11/684,279
• Publication Number:
  US 20080066796A1
• Time in Patent Office: 2,055 Days
• Field of Search: 136200-242, 244/119, 244/126, 298/972, 454/71, 454/76
• US Class Current: 136/200
• CPC Class Codes: B64D 41/00 Power installations for auxiliary purposes
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H10N 10/13 characterised by the heat-exchanging means at the junction
• CPC Class Codes: Y02T 50/50 On board measures aiming to increase energy efficiency

Abstract

Energy harvesting devices, wherein one illustrative embodiment includes a crease beam, a thermoelectric element disposed in thermally-conductive contact with the crease beam and a heat exchanger disposed in thermally-conductive contact with the thermoelectric element. An energy harvesting system and a method of harvesting electrical power are also disclosed.

Claims

1. An energy harvesting device on an aircraft, comprising:

an aircraft crease beam, said crease beam comprising a base mounted in a wall interior between an interior cabin wall portion and an exterior aircraft skin portion, said base in thermally conductive contact with an interior surface of said exterior aircraft skin portion, and a flange extending from said base into said wall interior;

a thermoelectric element having a first side disposed in thermally-conductive contact with said flange; and

a heat exchanger disposed in thermally-conductive contact with a second side of said thermoelectric element, said heat exchanger adapted to exchange heat with aircraft cabin air when it flows into said wall interior.

2. The energy harvesting device of claim 1 wherein said crease beam comprises aluminum or carbon fiber.

3. The energy harvesting device of claim 1 wherein said heat exchanger comprises a heat exchanger plate disposed in thermally-conductive contact with said thermoelectric device.

4. The energy harvesting device of claim 3 further comprising at least one heat exchanger fin disposed in thermally-conductive contact with said heat exchanger plate.

5. The energy harvesting device of claim 1 further comprising a first thermal interface between said crease beam and said thermoelectric element.

6. The energy harvesting device of claim 5 further comprising a second thermal interface between said heat exchanger and said thermoelectric element.

7. The energy harvesting device of claim 6 wherein said first thermal interface comprises thermal pad, said second thermal interface each comprises thermal epoxy.

8. The method of claim 1 wherein said flange extends from said base at an angle greater than 90 degrees.

9. An energy harvesting system on an aircraft, comprising:

an aircraft wall having an interior cabin wall portion, an exterior aircraft skin portion spaced-apart with respect to said interior cabin wall portion and a wall interior between said interior cabin wall portion and said exterior aircraft skin portion;

a return air vent provided in said interior cabin wall portion;

an aircraft crease beam, said crease beam comprising a base mounted in said wall interior in thermally conductive contact with an interior surface of said exterior aircraft skin portion and a flange extending from said base into said wall interior towards said return air vent;

a thermoelectric element having a first side disposed in thermally-conductive contact with said flange; and

a heat exchanger disposed in thermally-conductive contact with a second side of said thermoelectric element, said heat exchanger in pneumatic communication with said return air vent and adapted to exchange heat with aircraft cabin air when it flows through said return air vent and into said wall interior.

10. The energy harvesting system of claim 9 further comprising at least one insulation blanket provided in said wall interior.

11. The energy harvesting device of claim 9 wherein said crease beam comprises aluminum or carbon fiber.

12. The energy harvesting device of claim 9 wherein said heat exchanger comprises a heat exchanger plate disposed in thermally-conductive contact with said thermoelectric device.

13. The energy harvesting device of claim 12 further comprising at least one heat exchanger fin disposed in thermally-conductive contact with said heat exchanger plate.

14. The energy harvesting device of claim 9 further comprising a first thermal interface between said crease beam and said thermoelectric element.

15. The energy harvesting device of claim 14 further comprising a second thermal interface between said heat exchanger and said thermoelectric element.

16. The energy harvesting device of claim 15 wherein said first thermal interface comprises a thermal pad, said second thermal interface comprises thermal epoxy.

17. The method of claim 9 wherein said flange extends from said base at an angle greater than 90 degrees.

18. A method of harvesting electrical power on an aircraft, comprising:

providing an aircraft wall having an interior cabin wall portion, an exterior aircraft skin portion spaced-apart with respect to said interior cabin wall portion, a wall interior between said interior cabin wall portion and said exterior aircraft skin portion and at least one return air vent provided in said interior cabin wall portion;

providing a heat exchanger in pneumatic communication with said at least one return air vent;

providing a thermoelectric element having a second side in thermally-conductive contact with said heat exchanger;

providing an aircraft crease beam in thermally-conductive contact with a first side of said thermoelectric element and said exterior aircraft skin portion of said aircraft wall, said crease beam comprising a base mounted in said wall interior in thermally conductive contact with an interior surface of said exterior aircraft skin portion and a flange extending from said base into said wall interior towards said return air vent;

flowing aircraft cabin air through the return air vent and into the wall interior;

exchanging heat from the aircraft cabin air through the heat exchanger to the second side of the thermoelectric element;

conducting heat from the first side of the thermoelectric element through the crease beam to the exterior aircraft skin portion; and

generating electrical power from the thermoelectric element.

19. The method of claim 18 wherein said heat exchanger comprises a heat exchanger plate and at least one heat exchanger fin disposed in thermally-conductive contact with said heat exchanger plate, and wherein said providing a thermoelectric element in thermally-conductive contact with said heat exchanger comprises providing said thermoelectric element in thermally-conductive contact with said heat exchanger plate.

20. The method of claim 18 wherein said flange extends from said base at an angle greater than 90 degrees.