Variable drive vitrectomy cutter

• US 8,298,253 B2
• Filed: 05/27/2010
• Issued: 10/30/2012
• Est. Priority Date: 05/27/2010
• Status: Active Grant

• Current Assignee: Alcon Incorporated
• Original Assignee: Alcon Research Limited (Nestle SA)
• Inventors: Charles, Steven T.
• Primary Examiner(s): NGUYEN, TUAN VAN
• Application Number:
  US12/788,645
• Publication Number:
  US 20110295296A1
• Time in Patent Office: 887 Days
• Field of Search: 606/159, 606/160, 606/170, 606/171, 606/175, 606/176, 606/178, 606/179, 606/180, 604/22, 604/30, 604/32
• US Class Current: 606/171
• CPC Class Codes: A61F 9/00763 with rotating or reciprocating cutting elements, e.g. concentric cutting needles atherectomy cutting instruments A61B17/3207; endoscopic cutting instruments A61B17/320016

Abstract

A vitrectomy probe having a variable duty cycle cutting mechanism is disclosed. The probe includes a motor and a cam driver rotationally driven by the motor. The cam driver has a non-planar driver surface having surface features that vary at different radii. A follower mechanism is arranged to selectively interface with the driver surface at different radii on the driver surface in a manner to selectively interface with the varied surface features at the different radii. The follower is arranged to transfer rotational movement of the cam driver into linear movement of the follower mechanism.

Claims

1. A vitrectomy probe having a variable duty cycle cutting mechanism, comprising:

a motor;

a cam driver rotationally driven by the motor, the cam driver having a non-planar driver surface having surface features that vary at different radii;

a follower mechanism arranged to selectively interface with the driver surface at different radii on the driver surface in a manner to selectively interface with the varied surface features at the different radii, the follower being arranged to transfer rotational movement of the cam driver into linear movement of the follower mechanism; and

a cutting mechanism comprising;

an outer tubular member having a port configured to receive ophthalmic tissue, and

an inner tubular cutting member disposed within the outer tubular member, the inner tubular member being associated with the follower mechanism in a manner that the follower mechanism drives the inner tubular cutting member in an oscillating motion;

wherein the surface features that vary at different radii comprise first surface features at a first radius resulting in a first duty cycle and second surface features at a second radius resulting in a second duty cycle, the first surface features being structurally arranged to provide a biased open duty cycle and the second surface features being structurally arranged to provide a biased closed duty cycle to the cutting mechanism.

2. The probe of claim 1, the non-planar driver surface comprising a continuously variable duty cycle range that includes at least the range of 40 to 60% duty cycle.

3. The probe of claim 1, further comprising an actuating system associated with one of the follower and the cam driver, the actuating system being structurally configured to move the follower and cam driver relative to each other to displace the follower from a position that interfaces with the first surface features at the first radius to a position where the follower interfaces with the second surface features at the second radius.

4. The probe of claim 3, where the actuating system comprises an input mechanism operable by a user and a shifting mechanism that operates in response to the input.

5. The probe of claim 4, wherein the input mechanism is a lever.

6. The probe of claim 1, wherein the non-planar driver surface is configured to displace the inner tubular cutting member relative to the outer tubular member in a manner that only partially opens the port.

7. The probe of claim 1, wherein the non-planar driver surface is a first driver surface, and wherein the cam driver includes a second non-planar driver surface opposing the first driver surface.

8. The probe of claim 7, wherein the follower is structurally configured to simultaneously contact the first and second driver surfaces.

9. The probe of claim 1, wherein the cam driver includes a radius with surface features that are sinusoidal.

10. The probe of claim 9, wherein the radius with surface features that are sinusoidal is disposed midway between the first radius and the second radius.

11. An electric vitrectomy probe having a variable duty cycle cutting mechanism, comprising:

an electrically powered motor;

a cam driver rotationally driven by the motor, the cam driver having a non-planar driver surface, the non-planar driver surface having a first radius with surface features resulting in a first duty cycle and a second radius with surface features resulting in a second duty cycle;

a follower mechanism arranged to interface selectively with both the first radius and the second radius, the follower being arranged to transfer rotational movement of the cam driver into linear movement of the follower mechanism;

an actuating system associated with one of the follower and the cam driver, the actuating system being structurally configured to move the follower and cam driver relative to each other from a position where the follower interfaces with the first radius of the cam driver to a position where the follower interfaces with the second radius; and

a cutting mechanism associated with the follower and configured to cut tissue during a vitrectomy procedure.

12. The probe of claim 11, wherein the first surface features are structurally arranged to provide a biased open duty cycle and the second surface features are structurally arranged to provide a biased closed duty cycle to the cutting mechanism.

13. The probe of claim 12, the non-planar driver surface comprising a continuously variable transition region disposed between the first radius and the second radius.

14. The probe of claim 11, wherein the non-planar driver surface is configured to displace the inner tubular cutting member relative to the outer tubular member in a manner that only partially opens the port.

15. The probe of claim 11, wherein the cutting mechanism comprises:

an outer tubular member having a port configured to receive ophthalmic tissue; and

an inner tubular cutting member disposed within the outer tubular member, the inner tubular member being associated with the follower mechanism in a manner that the follower mechanism drives the inner tubular cutting member in an oscillating motion.

16. A method of operating a vitrectomy probe having a variable duty cycle cutting mechanism, comprising:

inserting a cutting tube of the vitrectomy probe into a posterior segment of the eye;

controlling a motor to rotationally drive a cam driver associated with the motor, the cam driver having a non-planar driver surface, the non-planar driver surface having continuously variable surface features between a first radius with surface features resulting in a first duty cycle and a second radius with surface features resulting in a second duty cycle;

actuating a system associated with one of a follower and the cam driver, the actuating system being structurally configured to move the follower and cam driver relative to each other from a position where the follower interfaces with the first radius of the cam driver to a position where the follower interfaces with the second radius to change the duty cycle from the first duty cycle to the second duty cycle; and

opening and closing a port on a cutting tube in accordance with the first duty cycle when the follower is in contact with the first radius and opening and closing the port in accordance with the second duty cycle when the follower is in contact with the second radius.

17. The method of claim 16, wherein actuating a system comprises:

receiving an input from a health care provider, and

shifting the follower relative to the cam driver across a continuously variable transition region between the first radius and the second radius on the cam driver.

18. The method of claim 17, wherein opening and closing a port comprises:

moving a first inner member relative to a port formed in an outer member, the first inner member forming a first cutting mechanism, the first inner member being associated with the follower.