AC LED lamp involving an LED string having separately shortable sections

• US 8,299,724 B2
• Filed: 03/19/2010
• Issued: 10/30/2012
• Est. Priority Date: 03/19/2010
• Status: Active Grant

• Current Assignee: Active-Semi, Inc. (Qorvo, Inc.)
• Original Assignee: Active-Semi, Inc. (Qorvo, Inc.)
• Inventors: Huynh, Steven
• Primary Examiner(s): Choi, Jacob Y
• Assistant Examiner(s): Luong, Henry
• Application Number:
  US12/661,603
• Publication Number:
  US 20110227485A1
• Time in Patent Office: 956 Days
• Field of Search: 315/127, 315/205, 315/193, 315/250, 315/185.R, 315/122, 315/294, 315/291, 315/307, 315/308
• US Class Current: 315/291
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

An LED lamp includes a rectifier, an integrated circuit and a string of series-connected LEDs. The lamp receives an incoming AC signal such that a rectified version of the signal is present across the LED string. The integrated circuit includes a plurality of power switches. Each power switch is coupled so that it can separately and selectably short out a corresponding one of several groups of LEDs in the string. As the voltage across the string increases the integrated circuit controls the power switches such that the number of LEDs through which current flows increases, whereas as the voltage across the string decreases the integrated circuit controls the power switches such that the number of LEDs through which current flows decreases. LED string current flow is controlled and regulated to provide superior efficiency, reliability, anti-flicker, regulation against line voltage variations, power factor correction, and lamp over-voltage, over-current, and over-temperature protection.

Claims

1. An integrated circuit comprising:

a first terminal;

a second terminal;

a power switch coupled to selectively couple the first and second terminal;

a control circuit adapted to control the power switch based at least in part on an electrical characteristic of a string of Light Emitting Diodes (LEDs) external to the integrated circuit and an input voltage, wherein during a first time a current flows through the power switch, wherein during a second time the current does not flow through the power switch, and wherein the input voltage during the second time is higher than the input voltage during the first time; and

a protection switch, wherein the string of LEDs has a first end node and a second end node, wherein an AC voltage signal having a waveform substantially identical to a waveform of a rectified AC sine wave is present across the string of LEDs between the first and second end nodes, wherein the protection switch is coupled to the second end node, wherein the string of LEDs consumed power, and wherein when an LED string current flows through all of the LEDs of the string of LEDs the protection switch limits the LED string current so as to reduce a power consumed by the string of LEDs while an AC voltage signal is at a maximum.

2. The integrated circuit of claim 1, wherein the string of LEDs has a first end and a second end, wherein the input voltage is a rectified version of an AC line in voltage signal and is present between the first and second ends of the string of LEDs, wherein the electrical characteristic of the string of LEDs is an LED string current, and wherein during both the first time and the second time current flows through at least a part of the string of LEDs.

3. An integrated circuit comprising:

a first terminal;

a second terminal;

a third terminal;

a first power switch coupled to selectively couple the first and second terminal;

a second power switch coupled to selectively couple the second and third terminal;

a current sense resistor; and

a control circuit adapted to control the first and second switches based at least in part on the electrical characteristic of a string of Light Emitting Diodes (LEDs) external to the integrated circuit, wherein during a first time a current flows out of the first terminal and onto a first interconnection node on the string of LEDs, wherein during a second time a current flows out of the second terminal and onto a second interconnection node on the string of LEDs, wherein during a third time a current flows out of the third terminal and onto a third interconnection node on the string of LEDs, wherein the control circuit is adapted to control the first and second switches in a condition in which a first number N of LEDs is coupled in series between the current sense resistor and the first interconnection node, in which a second number 2N of LEDs is coupled in series between the first interconnection node and the second interconnection node, in which a third number 4N of LEDs is coupled in series between the second interconnection node and the third interconnection node, and in which a fourth number 8N of LEDs is coupled to the third interconnection node opposite the third number 4N of LEDs, and wherein N is a positive nonzero integer.

4. The integrated circuit of claim 3, wherein the electrical characteristic is a current flowing out of the string of LEDs.

5. The integrated circuit of claim 3, wherein the electrical characteristic is a voltage present across at least a portion of the string of LEDs.

6. The integrated circuit of claim 3, wherein the string of LEDs has a first end node and a second end node, and wherein an AC voltage signal having a waveform substantially identical to a waveform of a rectified AC sine wave is present across the string of LEDs between the first and second end nodes.

7. The integrated circuit of claim 3, wherein the control circuit senses a current flowing through the string of LEDs, and wherein the control circuit controls the first and second switches such that the current remains less than a predetermined value.

8. The integrated circuit of claim 3, wherein during a fourth time a current flows in a current path through the second switch, and then through the first switch, then out of the integrated circuit through the first terminal and onto the first interconnection node on the string of LEDs.

9. The integrated circuit of claim 3, wherein an increasing input voltage signal is present across the string of LEDs, and wherein the control circuit controls the first and second switches such that current flows only through a number of LEDs of the string of LEDs, wherein this number increases from a first nonzero value to a second nonzero value as the voltage of the input voltage signal increases.

10. The integrated circuit of claim 3, wherein the control circuit maintains a multi-bit digital value, and wherein the multi-bit digital value is indicative of a voltage across the string of LEDs.

11. The integrated circuit of claim 3, wherein the control circuit maintains a multi-bit digital value indicative of a voltage across the string of LEDs, wherein the string of LEDs has a power factor, and wherein the control circuit performs power factor-correction of the power factor of the string of LEDs by controlling an average current flow flowing through the string based at least in part on the multi-bit digital value.

12. The integrated circuit of claim 3, wherein an AC voltage signal is present across the string of LEDs, wherein the string of LEDs consumes an average power, and wherein the control circuit performs average LED string power regulation by controlling an average current flow flowing through the string of LEDs such that an average LED string power is controlled to be substantially constant despite changes in a voltage amplitude of the AC voltage signal across the string of LEDs.

13. The integrated circuit of claim 3, further comprising:

a protection transistor, wherein all current flowing through the string of LEDs passes through the protection transistor, and wherein the control circuit under a predetermined condition limits current flow through the string of LEDs to a current limit value by controlling a gate voltage on a gate of the protection transistor.

14. The integrated circuit of claim 3, wherein the control circuit includes:

a current sense circuit adapted to sense a current flowing through the string of LEDs; and

a counter that changes count in response to the current sense circuit detecting that the current flowing through the string of LEDs has passed a threshold current.

15. The integrated circuit of claim 14, wherein the counter of the control circuit outputs a multi-bit digital value, and wherein the multi-bit digital value is used to control the first and second switches.

16. The integrated circuit of claim 3, wherein the control circuit is adapted to control the first and second switches in a condition in which a first number of LEDs is coupled in series between the first and second terminals, and in which a second number of LEDs is coupled in series between the second and third terminals, and wherein the first and second numbers are different nonzero numbers.

17. The integrated circuit of claim 16, wherein the second number is twice as large as the first number.

18. The integrated circuit of claim 3, further comprising:

a protection switch, wherein a rectified AC voltage is present across the string of LEDs, wherein the protection switch is coupled to the current sense resistor, wherein the string of LEDs consumes power, and wherein when an LED string current flows through all of the LEDs of the string of LEDs the protection switch limits the LED string current so as to reduce a power consumed by the string of LEDs while a rectified AC voltage is at a maximum.

19. A system comprising:

a string of series-connected Light Emitting Diodes (LEDs);

an integrated circuit comprising;

a first terminal coupled to .a first node on the string of LEDs;

a second terminal coupled to a second node on the string of LEDs;

a third terminal coupled to a third node on the string of LEDs;

a first power switch coupled to selectively couple the first and second terminals;

a second power switch coupled to selectively couple the second and third terminals;

a protection switch; and

a control circuit that controls the first and second power switches;

a first input power node; and

a second input power node, wherein a current flows from the first input power node, through an amount of the string of LEDs as controlled by the integrated circuit, through the protection switch, and to the second input power node, wherein a rectified AC voltage is present across the string of LEDs, wherein the string of LEDs consumes power, and wherein when the current flows through all of the LEDs of the string of LEDs the protection switch limits the current so as to reduce a power consumed by the string of LEDs while the rectified AC voltage is at a maximum.

20. The system of claim 19, wherein the amount of the string of LEDs through which the current flows is changed as the magnitude of the rectified AC voltage changes.

21. The system of claim 19, wherein the control circuit of the integrated circuit senses the current flowing through the string of LEDs.

22. The system of claim 19, wherein the control circuit of the integrated circuit adjusts current flow through the string of LEDs with respect to the rectified AC voltage to achieve power factor correction and a power factor of approximately one.

23. The system of claim 19, wherein the string of LEDs consumes an average power, wherein the control circuit maintains information indicative of an amplitude of the rectified AC voltage, and wherein the control circuit of the integrated circuit performs average LED string power regulation by controlling an average current flow flowing through the string of LEDs based at least in part on the information maintained by the control circuit.

24. The integrated circuit of claim 19, further comprising:

a valley fill capacitor coupled to the first input power node, wherein no LEDs are coupled between the valley fill capacitor and the first input power node, wherein a number of series-connected LEDs are coupled between the valley fill capacitor and the third node, and wherein the valley fill capacitor supplies a voltage to a number of series-connected LEDs while the rectified AC voltage is at a minimum.

25. A method comprising:

controlling a number of Light Emitting Diodes (LEDs) of a string of series-connected LEDs through which a current flows from a first node to a second node, wherein a changing voltage signal is present between the first node and the second node, wherein the number increases as a voltage amplitude of the changing voltage signal increases, wherein the number decreases as the voltage amplitude of the changing voltage signal decreases, and wherein the number is made to have at least two discrete different nonzero values as the voltage amplitude of the changing voltage signal changes; and

limiting the current flowing through the string of LEDs using a protection transistor, wherein the protection transistor is disposed in series with the string of LEDs, wherein the string of LEDs consumes power, and wherein when the current flows through all of the LEDs of the string of LEDs the protection transistor limits the current so as to reduce the power consumed by the string of LEDs while the voltage amplitude is at a maximum.

26. The method of claim 25, wherein the number is controlled by an integrated circuit adapted to be coupled to the string of LEDs.

27. The method of claim 26, wherein the number of LEDs through which the current flows on its way from the first node to the second node is controlled by using power switches to short out selected portions of the string of LEDs, and wherein the power switches are parts of the integrated circuit.

28. The method of claim 25, wherein the changing voltage signal is a full-wave rectified sinusoidal AC signal.

29. The method of claim 25, further comprising:

sensing the current and controlling the number of LEDs through which the current flows based at least in part on said sensing.

30. The method of claim 25, further comprising:

sensing the current using a current sense resistor, wherein the current sense resistor is disposed in series with the string of LEDs between the first node and the second node.

31. The method of claim 25,

wherein the current flowing through the string of LEDs is limited by adjusting a gate voltage on a gate of the protection transistor.

32. The method of claim 25, further comprising:

discontinuing current flow through the string of LEDs by turning off the protection transistor when one of an over-voltage condition and an over-temperature condition is detected.