Retention assemblies for implantable electric stimulation systems and methods of making and using

• US 8,301,255 B2
• Filed: 07/22/2009
• Issued: 10/30/2012
• Est. Priority Date: 08/12/2008
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Barker, John Michael
• Primary Examiner(s): Lavert, Nicole F
• Application Number:
  US12/507,692
• Publication Number:
  US 20100042169A1
• Time in Patent Office: 1,196 Days
• Field of Search: 607 37- 38, 607/116, 604/538
• US Class Current: 607/37
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 13/5224 for medical use
• CPC Class Codes: H01R 13/621 Bolt, set screw or screw clamp
• CPC Class Codes: H01R 13/639 Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement

Abstract

A connector assembly includes a lead or a lead extension, a connector, and a retention assembly disposed in the connector. The connector includes a connector housing defining a port at a distal end of the connector, and a plurality of connector contacts disposed in the connector housing. The port is configured and arranged for receiving a proximal end of the lead or the lead extension. The connector contacts are configured and arranged to couple to at least one terminal disposed on the proximal end of the lead or the lead extension. The retention assembly includes a retention mechanism that can be engaged and reversibly disengaged without the use of tools beyond conventional operating-room surgical instruments.

Claims

1. A connector assembly comprising:

a lead or a lead extension with a proximal end, the lead or the lead extension comprising

a plurality of terminals disposed along the proximal end of the lead or the lead extension,

an annular groove disposed along the proximal end of the lead or the lead extension, the annular groove having a diameter;

a flange disposed along the proximal end of the lead or the lead extension, the flange having a diameter that is larger than the diameter of the annular groove, wherein the flange is disposed along the proximal end of the lead or the lead extension proximal to the annular groove; and

a connector with a proximal end, a distal end, and a longitudinal length, the connector configured and arranged to receive the lead or the lead extension, the connector comprising

a connector housing defining a port at the distal end of the connector, the port configured and arranged for receiving the proximal end of the lead or the lead extension,

a plurality of connector contacts disposed in the connector housing, the connector contacts configured and arranged to couple to at least one of the plurality of terminals disposed on the proximal end of the lead or the lead extension, and

a retention assembly configured and arranged for removably securing the lead or the lead extension to the connector, the retention assembly comprising a coupling member disposed on the connector, the coupling member configured and arranged to couple with the annular groove disposed in the lead or the lead extension.

2. The connector assembly of claim 1, wherein the retention assembly comprises a split shell connector housing, the split shell connector housing comprising a first piece and a second piece attachable to the first piece, the first piece defining a first pocket and the second piece defining a second pocket.

3. The connector assembly of claim 2, wherein the first pocket and the second pocket collectively approximate the shape of the proximal end of the lead or the lead extension, a portion of the first pocket and the second pocket approximating the shape of the annular groove and blocking the removal of the proximal end of the lead or the lead extension from the split shell connector housing when the proximal end of the lead or the lead extension is inserted into the split shell connector housing and the first piece is attached to the second piece.

4. The connector assembly of claim 1, wherein the connector housing comprises a clip configured and arranged to couple to the proximal end of the connector, the clip having a proximal end, a distal end, and a longitudinal length, the clip comprising

a base disposed at the proximal end of the clip,

at least one deformable circumferential member forming an elongated opening at the distal end of the clip;

and

at least one window defined in the longitudinal length of the clip.

5. The connector assembly of claim 4, wherein the elongated opening formed by the at least one deformable circumferential member comprises a major axis and a minor axis, the elongated opening configured and arranged to receive the proximal end of the lead or the lead extension when at least one portion of the at least one deformable circumferential member in proximity to an end of the major axis of the elongated opening is pressed to deform the at least one deformable circumferential member into an approximately round shape to receive the proximal end of the lead or the lead extension.

6. The connector assembly of claim 5, wherein the at least one deformable circumferential member is configured and arranged to reform to an elongated shape when the medially-directed pressing of the at least one deformable circumferential member is ceased, the reforming of the at least one deformable circumferential member to an elongated shape configured and arranged to engage the annular groove of the lead or the lead extension when the lead or the lead extension is inserted into the clip.

7. The connector assembly of claim 6, wherein the at least one deformable circumferential member is configured and arranged to emit one or more audible or tactile signals when the at least one deformable circumferential member reforms to an elongated shape and engages the annular groove of the proximal end of the lead or the lead extension.

8. The connector assembly of claim 1, wherein the retention assembly comprises:

a sliding lock configured and arranged for coupling to the proximal end of the connector, the sliding lock comprising

a housing defining an insertion port and at least one ramp, the insertion port configured and arranged for receiving the proximal end of the lead or the lead extension; and

a slider attached to the housing, the slider having two ends disposed at opposing ends of the housing superior to the at least one ramp, the sliding element comprising a cross-bar coupling the two ends of the sliding element, the slider configured and arranged to slide between an open position and a retaining position, the open position configured and arranged to facilitate insertion of the lead or the lead extension into the insertion port of the housing and the retaining position configured and arranged to engage the annular groove of the lead or the lead extension when the lead or the lead extension is inserted into the sliding lock.

9. The connector assembly of claim 8, wherein the two ends of the slider are configured and arranged to slide from the retaining position to the open position when a force is applied to the slider to slide at least one of the two ends over the at least one ramp, thereby deforming at least one of the two ends of the slider so that the slider returns to a retaining position when the force applied to the slider is ceased.

10. The connector assembly of claim 9, wherein the slider defines a vertical slit at each of the two ends, the vertical slit dividing each of the two ends into a proximal portion and a distal portion, the cross-bar coupled to the proximal portion of each of the two ends, and the distal portion of at least one of the two ends is slidable on the at least one ramp.

11. The connector assembly of claim 8, wherein the cross-bar is configured and arranged to emit one or more audible or tactile signals when the cross-bar engages the annular groove of the proximal end of the lead or the lead extension.