Scalable microbial fuel cell and method of manufacture

• US 8,304,120 B2
• Filed: 05/19/2009
• Issued: 11/06/2012
• Est. Priority Date: 06/30/2008
• Status: Expired due to Fees

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Swift, Joseph A, Bullock, Roger, Wallace, Stanley J
• Primary Examiner(s): Ryan, Patrick
• Assistant Examiner(s): Usyatinsky, Alex
• Application Number:
  US12/468,108
• Publication Number:
  US 20090324998A1
• Time in Patent Office: 1,267 Days
• Field of Search: 429/2, 429/401
• US Class Current: 429/401
• CPC Class Codes: H01M 8/16 Biochemical fuel cells, i.e. cells in which microorganisms function as catalysts
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A microbial fuel cell includes a cell housing having first and second chambers. The first chamber is adapted for containing a fluid including a biomas. The second chamber is adapted for containing an oxygenated fluid. A cathode extends into the cell housing second chamber. An electrode assembly includes a bound segment and an anode segment extending into the cell housing first chamber. The electrode assembly has multiple, substantially aligned, fibers. The outer surfaces of the fibers of the anode segment are adapted for receiving a biofilm. An electrically conductive tubular member envelops the fibers of the bound segment.

Claims

1. A microbial fuel cell comprising:

a cell housing defining first and second chambers, the first chamber being adapted for containing a fluid including a biomass, the second chamber being adapted for containing an oxygenated fluid;

a cathode extending into the cell housing second chamber; and

at least one electrode assembly extending into the cell housing first chamber, each electrode assembly having a plurality of substantially aligned electrically conductive fibers, each of the fibers extending from a first end to a second end and having an outer surface, the electrode assembly including

an anode segment extending from the first end of the fibers to an intermediate region disposed between the first and second ends of the fibers, at least a portion of the outer surfaces of the fibers of the anode segment being adapted for receiving a biofilm, and

a bound segment extending from the second end of the fibers to the intermediate region, the outer surfaces of the fibers of the bound segment being impregnated or encased with a binder, an electrically conductive tubular member enveloping the fibers of the bound segment.

2. The microbial fuel cell of claim 1 wherein the fibers are carbon fibers or carbon nanotubular filaments.

3. The microbial fuel cell of claim 1 wherein the electrode assembly includes a porous membrane enclosing the anode segment.

4. The microbial fuel cell of claim 1 wherein the anode segment is a mechanical structure.

5. The microbial fuel cell of claim 4 wherein the anode segment is a 2 or 3 dimensional woven or knitted structure.

6. The microbial fuel cell of claim 1 wherein the binder is thermosetting polymer.

7. The microbial fuel cell of claim 1 wherein the binder is thermosetting pre-polymers based on diglycidyl ether of bisphenol F.

8. The microbial fuel cell of claim 1 wherein the bound segment also includes a conductive adhesive disposed intermediate the fibers and an inner surface of the tubular member.

9. The microbial fuel cell of claim 8 wherein the adhesive is carbon nanotube or carbon particle filled polymer.

10. The microbial fuel cell of claim 1 further comprising a seal device disposed intermediate the bound segment and the cell housing, the bound segment, seal device and cell housing defining a liquid-tight boundary.

11. The microbial fuel cell of claim 1 wherein the tubular member includes a structure adapted to provide an electrical interconnection with a conventional external circuit.

12. The microbial fuel cell of claim 11 wherein the structure is selected from a threaded post, a threaded hole, a stake-on, and a metalized spade.

13. The microbial fuel cell of claim 1 wherein the anode segment and the bound segment each have a length, the length of the anode segment being at least 10 times the length of the bound segment.

14. A microbial fuel cell comprising:

a cell housing defining first and second chambers, the first chamber being adapted for containing a fluid including a biomass, the second chamber being adapted for containing an oxygenated fluid;

a cathode extending into the cell housing second chamber; and

at least one electrode assembly extending into the cell housing first chamber, each electrode assembly having a plurality of substantially aligned electrically conductive fibers, each of the fibers extending from a first end to a second end and having an outer surface, the electrode assembly including

an anode segment extending from the first end of the fibers to an intermediate region disposed between the first and second ends of the fibers, at least a portion of the outer surfaces of the fibers of the anode segment being adapted for receiving a biofilm, and

a bound segment extending from the second end of the fibers to the intermediate region, the outer surfaces of the fibers of the bound segment being impregnated or encased with a binder, an electrically conductive tubular member enveloping the fibers of the bound segment, a conductive adhesive being disposed intermediate the fibers and the tubular member;

wherein the bound segment and cell housing define a liquid-tight boundary.

15. The microbial fuel cell of claim 14 wherein the electrode assembly includes a porous membrane enclosing the anode segment.