Method and apparatus for performing laser operations downhole

• US 8,307,900 B2
• Filed: 01/10/2007
• Issued: 11/13/2012
• Est. Priority Date: 01/10/2007
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Lynde, Gerald D., DeGeare, Joseph P.
• Primary Examiner(s): Harcourt, Brad
• Application Number:
  US11/621,878
• Publication Number:
  US 20080166132A1
• Time in Patent Office: 2,134 Days
• Field of Search: 166/297, 166/376, 166/126, 166/129, 166/142, 175/11, 175/16, 385/12, 385/13, 385/14, 385/37, 385/31, 385/88, 385/89, 385/82, 385/128, 367/25, 367/64, 367/69, 367/80
• US Class Current: 166/297
• CPC Class Codes: E21B 29/06 Cutting windows, e.g. directional window cutters for whipstock operations E21B29/005 and E21B29/08 take precedence
• CPC Class Codes: E21B 47/002 by visual inspection

Abstract

The disclosure, in on aspect, provides a method for performing a laser operation in a wellbore that includes displacing a wellbore fluid with a laser-compatible medium proximate a location in the wellbore where a work is desired to be performed; positioning a laser head proximate the laser-compatible medium; and passing a laser beam via the laser-compatible medium to the location for performing the laser operation. In another aspect, the disclosure provides a laser apparatus for performing a laser operation at a worksite having a fluid that includes a laser power unit that supplies laser energy to a laser head placed proximate the worksite; a fluid displacement unit that displaces at least a portion of the fluid adjacent the worksite with a laser-compatible medium; and a controller that operates the laser head to pass the laser beam to the worksite through the laser-compatible medium. In another aspect, the disclosure provides an imager associated with the laser apparatus that provides images of the worksite.

Claims

1. A method for performing a laser operation in a wellbore, comprising:

isolating a selected location in the wellbore;

displacing a fluid in the wellbore using a laser-compatible medium, the fluid being displaced from the isolated location in the wellbore to another location in the wellbore;

positioning a laser head proximate the laser-compatible medium;

passing a laser beam from the laser head via the laser-compatible medium to perform the laser operation;

actuating a first and a second isolation member to isolate the selected location;

and displacing the fluid after actuating the first and the second isolation member;

isolating the fluid using the first and the second isolation members before displacing the fluid in the wellbore with the laser-compatible medium; and

displacing the isolated fluid using a discharge line that has an end that discharges into the wellbore.

2. The method of claim 1 further comprising supplying the laser beam to the laser head using one of (i) an optical fiber that runs from a laser source at a surface location to the laser head;

and (ii) a laser source disposed in the wellbore.

3. The method of claim 1, wherein the laser-compatible medium is one of a:

(i) liquid;

(ii) gas;

(iii) gel;

(iv) a combination of at least two of a liquid, gas and gel;

(v) polymer material;

(vi) lens;

(vii) transparent membrane; and

(viii) membrane filled with a transparent material; and

(ix) an inflatable member that comprises a laser-compatible medium.

4. The method of claim 1 further comprising displacing the wellbore fluid by pumping the laser-compatible medium using a pump in the wellbore;

and pumping the laser-compatible medium from a container conveyed into the wellbore.

5. The method of claim 1 further comprising imaging the selected location.

6. The method of claim 5, wherein imaging the selected location includes one of (i) imaging the selected location while the laser operation is being performed at the selected location;

(ii) imaging the selected location by using a video camera; and

(iii) imaging the selected location by using an acoustic device.

7. The method of claim 1, wherein the laser operation is selected from a group consisting of:

(i) a cutting operation;

(ii) a welding operation;

(iii) activating a polymer;

(iv) activating a chemical;

(v) activating a heat sensitive material in the wellbore;

(vi) activating a memory metal;

(vii) removing a wax;

(viii) applying localized heat to heat bond a material; and

(ix) a bonding operation.

8. The method of claim 1 further comprising collecting at least some debris produced by the laser operation.

9. The method of claim 1 further comprising conveying the laser head into the wellbore by a tubing carrying an optical fiber that provides light energy from a surface light source to the laser head.

10. The method of claim 1, wherein performing the laser operation includes controllably impinging the laser beam on to an object at the selected location using one of:

(i) a controller at the surface that controls the laser beam;

(ii) a controller proximate the laser beam; and

(iii) control signals sent to the laser head in response to an image of the location.

11. The laser apparatus of claim 1, wherein the laser-compatible medium is selected from one of:

(i) a fluid lighter than the fluid being displaced, and (ii) a fluid clearer than the fluid being displaced.

12. The laser apparatus of claim 1, wherein the laser-compatible medium is selected from one of:

(i) a fluid lighter than the fluid being displaced, and (ii) a fluid clearer than the fluid being displaced.

13. A laser apparatus for performing a laser operation at a worksite in a wellbore having a fluid, comprising:

a laser power unit configured to supply laser energy to a laser head placed proximate the worksite having a casing;

a fluid displacement unit configured to displace at least a portion of the fluid adjacent the worksite to another location that is isolated from the worksite in the wellbore using a laser-compatible medium; and

a controller configured to operate a laser beam at the worksite through the laser-compatible medium; and

an isolation member configured to isolate the worksite; and

a discharge line configured to convey the fluid from the isolated worksite.

24. The laser apparatus of claim 13, wherein the discharge line has lower end below the isolation member and an outlet in the wellbore.

25. The laser apparatus of claim 13, wherein the discharge laser-compatible medium is more transparent than the fluid being displaced.

14. A laser apparatus for performing a laser operation at a worksite in a wellbore having a fluid, comprising:

a laser power unit configured to supply laser energy to a laser head placed proximate the worksite, the work site having a casing;

a fluid displacement unit configured to displace at least a portion of the fluid adjacent the worksite to another location in the wellbore that is isolated from the worksite in the wellbore using a laser-compatible medium;

a controller configured to operate a laser beam at the worksite through the laser-compatible medium; and

a first and a second isolation member configured to isolate the selected location, wherein the fluid displacement unit is configured to displace the fluid out of the selected location after the first and the second isolation member are actuated, the selected location being in the casing.

15. The laser apparatus of claim 14, wherein the laser power unit is placed at a surface location and the laser head is proximate the worksite in a wellbore and wherein the laser beam is supplied to the laser head via optical fibers that run from the surface to a downhole location within a tubing.

16. The laser apparatus of claim 14, wherein the fluid displacement unit is configured to supply the laser-compatible medium using one of:

a pump in the wellbore;

a fluid chamber containing the laser-compatible medium deployed downhole.

17. The laser apparatus of claim 16, wherein the laser-compatible medium comprises at least one of:

(i) a substantially clear fluid;

(ii) a flexible member that abuts against an object;

(iii) an inflatable member that has a laser-compatible medium;

(iv) a lens;

(v) a polymer;

(vi) a liquid;

(vii) a gas;

(viii) a gel; and

(ix) a combination of at least two of a gas, liquid and gel.

18. The laser apparatus of claim 14, wherein the controller is configured to operate the laser in response to one of:

(i) a contour stored in a memory;

(ii) a feedback signal; and

(iii) an image of the worksite.

19. The laser apparatus of claim 14 further comprising an imager configured to provide visual images of a selected location downhole.

20. The laser apparatus of claim 19, wherein the imager is one of:

(i) a video camera;

(ii) an acoustic imager that sends an image to the surface; and

(iii) an acoustic imager that sends data from which a surface controller derives an image.

21. The laser apparatus of claim 14, wherein the laser operation performed by the apparatus is selected from a group consisting of:

(i) a cutting operation;

(ii) a welding;

(iii) activating a polymer;

(iv) activating a chemical;

(v) activating a heat sensitive material in the wellbore;

(vi) activating a memory metal;

(vii) removing a wax;

(viii) applying localized heat to heat bond a material; and

(ix) bonding operation.

22. The laser apparatus of claim 14 further comprising a catcher configured to collect downhole at least a portion of a material disintegrated by the laser beam.

23. The laser apparatus of claim 14, wherein the laser head is configured to be conveyed into the wellbore by a tubular member that carries a power line and a data communications link.