Manually articulating devices

• US 8,308,738 B2
• Filed: 07/22/2011
• Issued: 11/13/2012
• Est. Priority Date: 12/14/2006
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Nobis, Rudolph H., Nalagatla, Anil K., Conlon, Sean P.
• Primary Examiner(s): Severson, Ryan
• Assistant Examiner(s): EASTWOOD, DAVID C
• Application Number:
  US13/188,512
• Publication Number:
  US 20110276041A1
• Time in Patent Office: 480 Days
• Field of Search: None
• US Class Current: 606/113
• CPC Class Codes: A61B 10/06 Biopsy forceps , e.g. with cup-shaped jaws
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 17/2909 Handles
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2939 Details of linkages or pivot points

Abstract

Methods and devices are provided for controlling movement of a working end of a surgical device, and in particular for performing various surgical procedures using an instrument having an end effector that can be articulated relative to an elongate shaft of the device. In certain embodiments, the end effector can also optionally rotate relative to the elongate shaft of the device, and/or the shaft can rotate relative to a handle of the device.

Claims

1. A surgical device, comprising:

an elongate shaft having proximal and distal ends and a longitudinal axis extending therebetween;

an actuator extending through the elongate shaft, the actuator having a distal end adjacent to the distal end of the elongate shaft;

a three-bar linkage coupled to the distal end of the elongate shaft; and

an end effector coupled to a distal end of the three-bar linkage;

wherein rotation of the actuator is effective to rotate the three-bar linkage relative to the elongate shaft about the longitudinal axis of the elongate shaft, and translation of the actuator along the longitudinal axis of the elongate shaft is effective to laterally articulate the three-bar linkage relative to the elongate shaft.

2. The device of claim 1, wherein the three-bar linkage comprises:

a first articulating link having a proximal end coupled to the distal end of the elongate shaft at a rotation joint;

a second articulating link having a proximal end pivotally coupled to a distal end of the first articulating link at a first pivot joint, and a distal end coupled to the end effector; and

a third articulating link having a proximal end pivotally coupled to the actuator, and a distal end pivotally coupled to the second articulating link at a second pivot joint.

3. The device of claim 2, wherein the third articulating link comprises a flexible wire adapted to buckle when a force is applied thereto to cause the second articulating link to pivot relative to the first articulating link.

4. The device of claim 2, wherein the third articulating link comprises a cam having a cam slot formed therein for receiving a pin formed on the second articulating link such that movement of the cam is effective to cause the second articulating link to pivot relative to the first articulating link.

5. The device of claim 2, wherein the actuator is adapted to translate along a longitudinal axis of the elongate shaft to laterally articulate the second articulating link and the end effector relative to the first articulating link.

6. The device of claim 2, wherein the end effector is coupled to the distal end of the three-bar linkage at a pivot joint located distal to the first and second pivot joints and the rotation joint.

7. The device of claim 1, wherein the actuator comprises a hollow elongate tube.

8. The device of claim 1, wherein the end effector is selected from the group consisting of a grasper, a biopsy probe, a snare loop, forceps, scissors, a needle knife, and a sphincterotome.

9. The device of claim 1, further comprising an actuation wire extending through the elongate shaft and the three-bar linkage and adapted to translate along a longitudinal axis of the elongate shaft to actuate the end effector.

10. The device of claim 1, wherein the elongate shaft is flexible.

11. A method for processing the device of claim 1 for surgery, comprising:

a) obtaining the device of claim 1;

b) sterilizing the device; and

c) storing the device in a sterile container.

12. The device of claim 1, wherein the elongate shaft includes a first rotation coupling fixedly mated to a distal end thereof.

13. The device of claim 12, wherein the three-bar linkage includes a second rotation coupling fixedly mated to a proximal end thereof, and wherein the second rotation coupling is rotatably mated to the first rotation coupling at a rotation joint.

14. A manually articulating device, comprising:

an elongate shaft having proximal and distal ends and a longitudinal axis extending therebetween;

an actuator extending through the elongate shaft;

a first link having a proximal end coupled to the distal end of the elongate shaft at a rotation joint;

a second link having a proximal end pivotally coupled to a distal end of the first link at an articulation joint;

a third link having a proximal end pivotally coupled to a distal end of the actuator and a distal end pivotally coupled to the second link; and

an end effector coupled to a distal end of the second link;

wherein rotation of the actuator about the longitudinal axis of the elongate shaft is effective to rotate the first link relative to the elongate shaft at the rotation joint, and translation of the actuator along the longitudinal axis of the elongate shaft is effective to laterally articulate the second link relative to the first link at the articulation joint; and

wherein the distal end of the actuator is adjacent to the distal end of the elongate shaft.

15. The device of claim 14, wherein the third link comprises a flexible wire adapted to buckle when a force is applied thereto to cause the second link to pivot relative to the first link.

16. The device of claim 14, wherein the third link comprises a cam having a cam slot formed therein for receiving a pin formed on the second link such that movement of the cam is effective to cause the second link to pivot relative to the first link.

17. The device of claim 14, wherein the end effector is rotatably coupled to the second link.

18. The device of claim 14, wherein proximal movement of the actuator is adapted to laterally articulate the second link and the end effector in a first lateral direction, and distal movement of the actuator is adapted to longitudinally align the second link and the end effector with the longitudinal axis of the elongate shaft.

19. The device of claim 14, wherein proximal movement of the actuator is effective to move the third link proximally, which causes the second link to pivot relative to the first link.

20. A surgical device, comprising:

an elongate shaft having proximal and distal ends;

a three-bar linkage having a proximal end rotatably coupled directly to the distal end of the elongate shaft;

an end effector coupled to a distal end of the three-bar linkage; and

an actuation mechanism disposed through the elongate shaft, the actuation mechanism being rotatable about a longitudinal axis of the elongate shaft to rotate the three-bar linkage relative to the elongate shaft and thereby rotate the end effector relative to the elongate shaft, the actuation mechanism being longitudinally translatable through the elongate shaft to cause the three-bar linkage to laterally articulate relative to the longitudinal axis of the elongate shaft to angularly orient the end effector relative to the elongate shaft, and the actuation mechanism having a distal end adjacent to the distal end of the elongate shaft.