System and method for facet joint replacement

• US 8,308,768 B2
• Filed: 08/29/2008
• Issued: 11/13/2012
• Est. Priority Date: 01/10/2007
• Status: Active Grant

• Current Assignee: Globus Medical, Inc.
• Original Assignee: Gmedelaware 2 LLC (Globus Medical, Inc.)
• Inventors: Fauth, Andrew R.
• Primary Examiner(s): Stewart, Alvin
• Assistant Examiner(s): PALMER, JAMES W
• Application Number:
  US12/201,046
• Publication Number:
  US 20080319484A1
• Time in Patent Office: 1,537 Days
• Field of Search: 606246-267, 623 1711- 1716
• US Class Current: 606/247
• CPC Class Codes: A61B 17/7005 Parts of the longitudinal elements, e.g. their ends, being specially adapted to fit in the screw or hook heads
• CPC Class Codes: A61B 17/7035 Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
• CPC Class Codes: A61B 17/704 the longitudinal element passing through a ball-joint in the screw head
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 17/7067 Devices bearing against one or more spinous processes and also attached to another part of the spine; Tools therefor
• CPC Class Codes: A61B 17/707 Devices acting on, or attached to, a transverse process or rib; Tools therefor
• CPC Class Codes: A61B 2017/7073 with intervertebral connecting element crossing an imaginary spinal median surface
• CPC Class Codes: A61F 2/0095 Packages or dispensers for prostheses or other implants for intraocular lenses A61F2/1691; for dental surgery A61C19/02
• CPC Class Codes: A61F 2/4405 for apophyseal or facet joints, i.e. between adjacent spinous or transverse processes devices implanted between spinous or transverse processes A61B17/7062
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30481 using a locking clip
• CPC Class Codes: A61F 2002/30495 using a locking ring
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30522 releasable, e.g. using a releasable ratchet
• CPC Class Codes: A61F 2002/30537 adjustable
• CPC Class Codes: A61F 2002/3054 : about a connection axis or implantation axis for selecting any one of a plurality of radial orientations between two modular parts, e.g. Morse taper connections, at discrete positions, angular positions or continuous positions
• CPC Class Codes: A61F 2002/3055 : for adjusting length
• CPC Class Codes: A61F 2002/30604 : modular
• CPC Class Codes: A61F 2002/30649 : Ball-and-socket joints
• CPC Class Codes: A61F 2002/30841 : Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/30845 : with cutting edges
• CPC Class Codes: A61F 2002/3085 : with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/30884 : Fins or wings, e.g. longitudinal wings for preventing rotation within the bone cavity
• CPC Class Codes: A61F 2002/30904 : serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/449 : comprising multiple spinal implants located in different intervertebral spaces or in different vertebrae
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0041 : using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2220/0091 : connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2250/0004 : adjustable
• CPC Class Codes: A61F 2250/0007 : for adjusting length
• CPC Class Codes: A61F 2310/00796 : Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite

Abstract

A system for replacing at least a portion of a natural facet joint includes a fixation member implantable in a vertebra, an inferior facet articular surface and an inferior strut which may be formed separately from the inferior articular surface. The inferior strut has a first end securable to the fixation member and a second end which may comprise a sphere with a hemispherical surface. An attachment mechanism may include a capture feature shaped to receive the second end of the inferior strut, and the mechanism may provide an adjustable configuration, allowing polyaxial adjustment between the inferior articular surface and the second end. A locking member may be actuated to exert force on the second end to provide a locked configuration. The system may further include a superior facet joint implant with a superior articular surface shaped to articulate with the inferior articular surface.

Claims

1. A system for replacing at least a portion of a natural facet joint that controls motion between a first vertebra and a second vertebra, the system comprising:

a first fixation member implantable in a pedicle of the second vertebra; and

an inferior facet joint implant comprising;

an inferior articular surface shaped to replace a natural inferior facet articular surface of the second vertebra;

an inferior strut formed separately from the inferior articular surface, the inferior strut comprising a first end and a second end, wherein the first end is securable to the first fixation member and the second end comprises a sphere having an uninterrupted hemispherical surface; and

an attachment mechanism comprising a capture feature shaped to receive the sphere, the attachment mechanism further comprising an adjustable configuration in which the inferior articular surface is connected to the second end in a manner that permits relative rotation between the inferior articular surface and the second end about three orthogonal axes, and a locked configuration in which the inferior articular surface is rigidly secured to the second end, wherein the capture feature for receiving the second end of the strut therein is formed monolithically with the inferior articular surface.

2. The system of claim 1, wherein the capture feature is medially positioned relative to the inferior articular surface when the first end is secured to the first fixation member and the attachment mechanism is in the locked configuration.

3. The system of claim 1, wherein the attachment mechanism further comprises a locking member, wherein the locking member is actuatable to exert force against the sphere to restrict rotation of the sphere relative to the articular surface to provide the locked configuration.

4. The system of claim 3, wherein the capture feature comprises a first opening, wherein the locking member is shaped to be received in the first opening such that the locking member is entirely positioned within the capture feature when the attachment mechanism is in the locked configuration.

5. The system of claim 4, wherein the capture feature further comprises a second opening contiguous with the first opening, the first opening having a first diameter which is greater than a sphere diameter of the sphere, the second opening having a second diameter which is less than the sphere diameter, wherein the sphere is receivable through the first opening.

6. The system of claim 1, further comprising:

a second fixation member implantable in the first vertebra; and

a superior facet joint implant securable to the second fixation member, the superior facet joint implant comprising a superior articular surface shaped to replace a natural superior articular surface of the first vertebra.

7. The system of claim 1, wherein the inferior strut further comprises a tapered portion positioned between the first end and the second end.

8. The system of claim 1, wherein the inferior strut is radially symmetrical such that a cross-section taken orthogonal to the longitudinal axis of the inferior strut at any location along the inferior strut is circular in shape.

9. The system of claim 1, wherein the entire inferior articular surface is positioned laterally of the sagittal plane of the first and second vertebrae when the attachment mechanism is in the locked configuration.

10. The system of claim 1, wherein the inferior facet joint implant is one of a left inferior facet joint implant configured to be implanted on the left lateral side of the second vertebra to replace the natural left inferior facet joint, and a right inferior facet joint implant configured to be implanted on the right lateral side of the second vertebra to replace the natural right inferior facet joint.

11. The system of claim 1, wherein the first fixation member comprises an adjustable configuration in which the first end of the inferior strut is connected to the first fixation member in a manner that permits relative rotation between the first end and the first fixation member about three orthogonal axes, and a locked configuration in which the first end is rigidly secured to the first fixation member.

12. A system for replacing at least a portion of a natural facet joint that controls motion between a first vertebra and a second vertebra, the system comprising:

a first fixation member implantable in a pedicle of the second vertebra; and

an inferior facet joint implant comprising;

an inferior articular surface shaped to replace a natural inferior articular surface of the second vertebra;

an inferior strut formed separately from the inferior articular surface, the inferior strut comprising a first end and a second end, wherein the first end is securable to the fixation member; and

an attachment mechanism comprising a capture feature shaped to receive the second end, the capture feature comprising a first opening having a first diameter greater than a diameter of the second end to allow passage of the second end through the first opening, and a second opening contiguous with the first opening, the second opening having a second diameter less than the diameter of the second end to block passage of the second end through the second opening, wherein the capture feature for receiving the second end of the strut therein is formed monolithically with the inferior articular surface and wherein the second end comprises a sphere with an uninterrupted hemispherical surface.

13. The system of claim 12, wherein the attachment feature comprises an adjustable configuration in which the inferior articular surface is connected to the second end in a manner that permits relative rotation between the inferior articular surface and the second end about three orthogonal axes, and a locked configuration in which the inferior articular surface is rigidly secured to the second end.

14. The system of claim 13, wherein the capture feature is medially positioned relative to the inferior articular surface when the first end is secured to the first fixation member and the attachment mechanism is in the locked configuration.

15. The system of claim 13, wherein the attachment mechanism further comprises a locking member, wherein the locking member is actuatable to exert force against the second end to restrict rotation of the second end relative to the articular surface to provide the locked configuration.

16. The system of claim 13, wherein the locking member is shaped to be received in the first opening such that the locking member is entirely positioned within the capture feature when the attachment mechanism is in the locked configuration.

17. The system of claim 13, wherein the entire inferior articular surface is positioned laterally of the sagittal plane of the first and second vertebrae when the attachment mechanism is in the locked configuration.

18. The system of claim 12, further comprising:

a second fixation member implantable in the first vertebra; and

a superior facet joint implant securable to the second fixation member, the superior facet joint implant comprising a superior articular surface shaped to replace a natural superior articular surface of the first vertebra.

19. The system of claim 12, wherein the inferior strut further comprises a tapered portion positioned between the first end and the second end.

20. The system of claim 12, wherein the inferior strut is radially symmetrical such that a cross-section taken orthogonal to the longitudinal axis of the inferior strut at any location along the inferior strut is circular in shape.

21. The system of claim 12, wherein the inferior facet joint implant is one of a left inferior facet joint implant configured to be implanted on the left lateral side of the second vertebra to replace the natural left inferior facet joint, and a right inferior facet joint implant configured to be implanted on the right lateral side of the second vertebra to replace the natural right inferior facet joint.

22. The system of claim 12, wherein the first fixation member comprises an adjustable configuration in which the first end of the inferior strut is connected to the first fixation member in a manner that permits relative rotation between the first end and the first fixation member about three orthogonal axes, and a locked configuration in which the first end is rigidly secured to the first fixation member.

23. A system for replacing at least a portion of a natural facet joint that controls motion between a first vertebra and a second vertebra, the system comprising:

a first fixation member implantable in a pedicle of the second vertebra; and

an inferior facet joint implant comprising;

an inferior articular surface shaped to replace a natural inferior facet articular surface of the second vertebra;

an inferior strut formed separately from the inferior articular surface, the inferior strut comprising a first end and a second end, wherein the first end is securable to the fixation member; and

an attachment mechanism comprising a capture feature shaped to receive the second end, the attachment mechanism further comprising an adjustable configuration in which the inferior articular surface is connected to the second end in a manner that permits relative rotation between the inferior articular surface and the second end about three orthogonal axes, and a locked configuration in which the inferior articular surface is rigidly secured to the second end, wherein the inferior articular surface is lateral to the sagittal plane of the first and second vertebrae when the attachment mechanism is in the locked configuration, wherein the capture feature for receiving the second end of the strut therein is formed monolithically with the inferior articular surface.

24. The system of claim 23, wherein the capture feature is medially positioned relative to the inferior articular surface when the first end is secured to the fixation member and the attachment mechanism is in the locked configuration.

25. The system of claim 23, wherein the attachment mechanism further comprises a locking member, wherein the locking member is actuatable to exert force against the second end to restrict rotation of the second end relative to the articular surface to provide the locked configuration.

26. The system of claim 25, wherein the locking member is shaped to be received in the capture feature such that the locking member is entirely positioned within the capture feature when the attachment mechanism is in the locked configuration.

27. The system of claim 23, further comprising:

a second fixation member implantable in the first vertebra; and

a superior facet joint implant securable to the second fixation member, the superior facet joint implant comprising a superior articular surface shaped to replace a natural superior articular surface of the first vertebra.

28. The system of claim 23, wherein the inferior strut further comprises a tapered portion positioned between the first end and the second end.

29. The system of claim 23, wherein the inferior strut is radially symmetrical such that a cross-section taken orthogonal to the longitudinal axis of the inferior strut at any location along the inferior strut is circular in shape.

30. The system of claim 23, wherein the inferior facet joint implant is a left inferior facet joint implant configured to be implanted on the left lateral side of the second vertebra to replace the natural left inferior facet joint.

31. The system of claim 23, wherein the first fixation member comprises an adjustable configuration in which the first end of the inferior strut is connected to the first fixation member in a manner that permits relative rotation between the first end and the first fixation member about three orthogonal axes, and a locked configuration in which the first end is rigidly secured to the first fixation member.

32. The system of claim 23, wherein the second end comprises a sphere with an uninterrupted hemispherical surface.