Control moment gyroscope based momentum control systems in small satellites

• US 8,312,782 B2
• Filed: 12/16/2009
• Issued: 11/20/2012
• Est. Priority Date: 06/18/2009
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: McMickell, Brett, Buchele, Paul, Gisler, Gary Lynwood, Andrus, James
• Primary Examiner(s): Ho, Ha D.
• Application Number:
  US12/639,647
• Publication Number:
  US 20100320330A1
• Time in Patent Office: 1,070 Days
• Field of Search: 74/53.4, 74/53.7, 74/54, 74/57
• US Class Current: 74/5.37
• CPC Class Codes: B64G 1/286 using control momentum gyroscopes (CMGs)
• CPC Class Codes: Y10T 74/1225 with rotor drives
• CPC Class Codes: Y10T 74/1229 Gyroscope control
• CPC Class Codes: Y10T 74/1282 with rotor drive

Abstract

A self-contained momentum control system (MCS) for a spacecraft is provided for small satellites. The MCS features a miniaturized gyroscopic rotor with a rotational speed in excess of 20,000 RPM. The MCS includes at least three control moment gyroscopic mechanical assemblies (CMAs) rigidly mounted within a single enclosure, where each CMA mounted in an orientation whereby the longitudinal axis of each CMA is either orthogonal to every other CMA or is parallel to another CMA but in the opposite orientation. In order to further reduce the size of the MCS, an electronics package that is configured to interface command and control signals with and to provide power to the CMAs is included within the MCS enclosure. A plurality of shock isolation devices are used to secure each of the CMAs to the enclosure in order to reduce the launch load upon the CMAs thereby allowing the use of smaller rotor spin bearings. The MCS enclosure surrounding the CMAs and support structure is hermetically sealed.

Claims

1. An apparatus to control the attitude of a space craft comprising:

an enclosure;

at least three control moment assemblies (CMAs) mounted within the enclosure, each CMA having a longitudinal axis and disposed in the enclosure at an orientation whereby the longitudinal axis of each CMA is one of orthogonal and inversely parallel in relation to each other, each CMA comprising;

a momentum rotor integrated within each CMA and configured to rotate about a second axis;

a spin motor comprising a motor rotor and a non-ferric motor stator, the non-ferric motor stator configured to induce rotation of the motor rotor about the second axis, the motor rotor and having a first end and a second end, the first end being coaxially affixed to the momentum rotor; and

a bearing concentric with the first axis in which the second end is mounted.

2. The apparatus of claim 1, further comprising a coil of Litz wire enwound upon the non-ferric motor stator.

3. The apparatus of claim 1, wherein the bearing is a plain bearing comprising a flexible metallic annular diaphragm.

4. The apparatus of claim 3, wherein the flexible metallic annular diaphragm prevents lateral movement of the second end but allows at least some longitudinal movement of the second end.

5. The apparatus of claim 1 further comprising an electromagnetic gimbal motor comprising a gimbal stator and a gimbal rotor, the gimbal rotor coupled to the momentum rotor via a gimbal motor shaft and configured to rotate about the longitudinal axis wherein the second axis is perpendicular to the longitudinal axis.

6. The apparatus of claim 5, wherein the gimbal motor rotates the momentum rotor about the longitudinal axis.

7. The apparatus of claim 6, further comprising an optical encoder that is rigidly affixed to an end of the gimbal motor shaft wherein the optical encoder is calibrated with an orientation of the first axis.

8. The apparatus of claim 7 wherein the optical encoder comprises a glass disk containing a unique opaque pattern imprinted thereon whereby the angular position of the gimbal motor shaft may be determined by a photo sensor configured to detect light shining therethrough.

9. The apparatus of claim 7 further comprising a monofilament slip ring assembly attached to a second end of a flexible spline remote from the spin motor, wherein the first end is proximate to the spin motor, the slip ring assembly comprising a slip ring shaft and a brush block co-located within a frame.

10. The apparatus of claim 9 further comprising a direct current potentiometer attached to a second end of the slip ring shaft remote from the optical encoder, wherein the first end is rigidly attached to the second end of the flexible spline.

11. A self-contained momentum control system for a spacecraft comprising:

a hermetically sealed enclosure;

a compartment adjoined to the hermitic enclosure;

at least three control moment assemblies (CMAs) rigidly mounted within the enclosure, each CMA mounted in an orientation whereby the longitudinal axis of each CMA is one of orthogonal and inversely parallel in relation to each other;

an electronics package mounted within the compartment adjoined to the hermitic enclosure, the electronics package configured to interface command and control signals with, and to provide power to, the at least three CMAs; and

a plurality of shock isolation devices coupling each of the at least three CMAs to the enclosure.

12. The self-contained momentum control system of claim 11, wherein the hermetically sealed enclosure includes a port by which the hermetically sealed enclosure is evacuated and a gas inserted to institute convective cooling of the CMAs.

13. The self-contained momentum control system of claim 11, wherein the electronics package includes a steering law and singularity avoidance module configured to translate a single attitude control input into specific torque command and control signals for each of the plurality of CMAs.

14. The self-contained momentum control system of claim 11, wherein each CMA comprises:

a gimbal ring;

a momentum rotor configured to rotate about a first axis; and

an electromagnetic spin motor comprising a spin motor rotor and a non-ferric spin motor stator, the non-ferric spin motor stator enwound by a coil of wire and inducing rotation to the momentum rotor via the spin motor rotor about the first axis, the spin motor rotor having a first end and a second end, the first end being embedded in the gimbal ring, and the second end being coaxially affixed to the momentum rotor.

15. The self-contained momentum control system of claim 14, further comprising a bearing concentric with the first axis in which the second end is enjournalled.

16. The apparatus of claim 15, wherein the bearing is a plain bearing comprising a flexible metallic annular diaphragm.

17. The apparatus of claim 14 further comprising an electromagnetic gimbal motor comprising a gimbal stator and a torque rotor, the gimbal rotor configured to rotate on a gimbal motor shaft about a second axis wherein the second axis is perpendicular to the first axis.

18. The apparatus of claim 17, wherein a first end of the gimbal motor shaft rotates the momentum rotor about the second axis.

19. The apparatus of claim 18 further comprising an optical encoder that is rigidly affixed to a second end of the gimbal motor shaft wherein the optical encoder is calibrated with an orientation of the first axis.

20. The apparatus of claim 18 further comprising a monofiliment slip ring assembly attached to a second end of a flexible spline remote from the electromagnetic spin motor, wherein the first end is proximate to the electromagnetic spin motor, the slip ring assembly comprising a slip ring shaft and a brush block co-located within a frame.