Battery pack identification system

• US 8,319,475 B2
• Filed: 06/13/2008
• Issued: 11/27/2012
• Est. Priority Date: 06/14/2007
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Choksi, Snehal, Qin, Fugen, White, Daniel Joseph, Trinh, Danh, Harrison, Edward Allen, Gorti, Bhanuprasad V., Carrier, David A., Cunanan, Regina Gracia C., Cruise, Nathan, Brotto, Daniele, Howard, Geoffrey Stephen, Bowers, Michelle Lynn, Seman, Andrew Jr., Bailey, Rouse Roby Jr.
• Primary Examiner(s): LEDYNH, BOT L
• Application Number:
  US12/157,974
• Publication Number:
  US 20080309285A1
• Time in Patent Office: 1,628 Days
• Field of Search: 320/106, 320/110, 320/114, 320/107
• US Class Current: 320/110
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00043 using switches, contacts or markings, e.g. optical, magnetic or barcode
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries

Abstract

A control module is included in a battery charger that is adapted to charge a plurality of battery packs of different types or a power tool that is adapted to be powered by at least one of the battery packs. The control module includes a remote sensing module that communicates remotely with one of the battery packs. The control module also includes a battery pack connection module that determines that the one of the battery packs is in electrical communication with at least one of the battery charger and the power tool. The control module also includes a battery pack identification (ID) module that determines a first type of the battery pack based on remote sensing module signals. The control module also includes a charge control module that determines at least one of a charge setting and a discharge setting for the battery pack based on the first type.

Claims

1. A power tool system, comprising:

first battery means for holding battery cells of a first type comprising at least one of a magnet, radio frequency (RF) means for transmitting, and optical means for transmitting comprising first terminal means for communicating; and

battery charger means for charging comprising second terminal means for communicating with said first terminal means and further comprising remote communication means for generating signals in response to remote detection of said at least one of said magnet, said RF means, and said optical means,

said battery charger means further comprising control means for receiving signals from said remote communication device, for determining that said first battery means is in electrical communication with said battery charger means based on communications with said first battery means through said second terminal means, for determining battery means identification by determining whether said first battery means is of said first type based on the signals from said remote detection, and for determining a charge setting for said first battery means based on said battery means identification and;

second battery means of a second type that communicates with said battery charger means and that does not include remote communication means.

2. The power tool system of claim 1 wherein said first battery means comprises a housing that comprises a first side and a second side, wherein said at least one of said magnet, said RF means, and said optical means is positioned a first predetermined distance from said first side.

3. The power tool system of claim 2 wherein said remote communication means comprises at least one of magnet sensing means for sensing said magnet, RF receiver means for receiving an RF signal, RF transceiver means for communicating, and optical means for communicating.

4. The power tool system of claim 3 wherein said magnet sensing means comprises a Hall effect sensor.

5. The power tool system of claim 3 wherein said first type includes lithium based battery cells.

6. The power tool system of claim 1 wherein said control means further determines that there is a fault in at least one of said battery charger means and said first battery means based on signals indicating electrical communication and signals indicating said first battery means is of said first type.

7. The power tool system of claim 6 wherein said control means determines that one of said second terminal means is at least one of inoperable and not present.

8. The power tool system of claim 1 wherein said second type comprises at least one of nickel cadmium (NiCd), nickel metal hydride (NiMH), and lead-acid.

9. A power tool system, comprising:

a battery pack of a first type having a magnet embedded in the battery pack;

a battery pack of a second type without a magnet embedded in the battery pack; and

a battery charger that operably couples to the first type of battery pack and to the second type of battery pack and configured with a magnetic sensor that is operable to detect presence of the magnet when operably coupled to the first type of battery pack and operable;

the battery charger having a charge control module that implements different charging procedures based on the type of battery pack coupled thereto.

10. The power tool system of claim 9 wherein the first type of battery pack having a different battery cell chemistry than the second type of battery pack.

11. The power tool system of claim 9 wherein the magnetic sensor is further defined as a Hall effect sensor.

12. The power tool system of claim 9 wherein the charge control module implements a first type of charging procedure upon detecting the first type of battery pack and implements a second type of charging procedure that is different from the first type of charging procedure when the first type of battery pack is not detected by the charge control module.