Resource management and planning in a distributed manufacturing environment

• US 8,321,255 B1
• Filed: 11/22/2004
• Issued: 11/27/2012
• Est. Priority Date: 12/17/2003
• Status: Active Grant

• Current Assignee: Crescentone Incorporated
• Original Assignee: GLOVIA International, Inc. (Fujitsu Limited)
• Inventors: Brearley, Quentin Stewart, Tamura, Hajime, Sharma, Anil Kumar
• Primary Examiner(s): Boyce, Andre
• Assistant Examiner(s): DICKERSON, TIPHANY B
• Application Number:
  US10/996,705
• Time in Patent Office: 2,927 Days
• Field of Search: 705/7.22, 705/7.12, 700/28, 700/99
• US Class Current: 705/7.22
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: G06Q 10/0631 Resource planning, allocation, distributing or scheduling for enterprises or organisations
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

A method for resource management and planning includes receiving manufacturing information associated with multiple distributed enterprise facilities; generating manufacturing plans based at least in part on the manufacturing information; receiving feedback regarding execution of the manufacturing plans; identifying at least one of the manufacturing plans describing manufacturing activities planned to occur within a fixed time period in the future; modifying the identified manufacturing plan based on the feedback; and communicating the modified manufacturing plan to the distributed enterprise facilities.

Claims

1. A resource management and planning system comprising:

one or more processors; and

one or more tangible memory devices comprising one or more programs of instructions, the one or more programs of instructions comprising;

a plurality of advanced planning and scheduling modules operable to track manufacturing information at a plurality of distributed enterprise facilities and to communicate the manufacturing information to a global planning engine;

the global planning engine operable to receive the manufacturing information, to generate manufacturing plans based at least in part on the manufacturing information, and to communicate the manufacturing plans to the advanced planning and scheduling modules; and

an intelligent order management module operable to receive feedback regarding execution of the manufacturing plans from the advanced planning and scheduling modules, to identify one of the manufacturing plans describing manufacturing activities planned to occur within a fixed time period in the future, to modify the identified manufacturing plan based on the feedback, and to communicate the modified manufacturing plan to the advanced planning and scheduling modules.

2. The resource management and planning system of claim 1, wherein the advanced planning and scheduling modules are further operable to detect changes in the manufacturing information and to communicate the changes to the intelligent order management module in the feedback.

3. The resource management and planning system of claim 1, wherein the modification to the identified manufacturing plan affects assembly of a product manufactured by the distributed enterprise facilities.

4. The resource management and planning system of claim 1, the one or more programs of instructions further comprising:

a global enterprise resource database operable to store the manufacturing information and to update the stored manufacturing information based on the feedback; and

a memory resident data module operable to load the manufacturing information into memory, to interact with the global planning engine to process the manufacturing information loaded into memory to produce the manufacturing plans, and to interact with the intelligent order management module to process the manufacturing information loaded into memory to produce the modified manufacturing plan.

5. The resource management and planning system of claim 4, the one or more programs of instructions further comprising:

a collaboration module operable to interact with a plurality of affiliated facilities to facilitate transfer of second manufacturing information from the affiliated facilities to the global enterprise resource database.

6. The resource management and planning system of claim 1, the one or more programs of instructions further comprising:

a plurality of local enterprise resource planning systems located at the distributed enterprise facilities and operable to store the manufacturing information at the distributed enterprise facilities;

wherein the advanced planning and scheduling modules are further operable to interact with the local enterprise resource planning systems to detect changes in the manufacturing information and to communicate the changes to the intelligent order management module.

7. The resource management and planning system of claim 1, the one or more programs of instructions further comprising:

a plurality of local production, sales, and inventory modules located at the distributed enterprise facilities and operable to store the manufacturing information at the distributed enterprise facilities and to generate local production plans based on the manufacturing information at the distributed enterprise facilities;

wherein the advanced planning and scheduling modules are further operable to interact with the local production, sales, and inventory modules to detect changes in the manufacturing information and to communicate the changes to the intelligent order management module.

8. The resource management and planning system of claim 1, wherein the advanced planning and scheduling modules are further operable to receive input of the manufacturing information from users at the distributed enterprise facilities and to communicate messages including the inputted manufacturing information to the global planning engine.

9. The resource management and planning system of claim 1, wherein the intelligent order management module is further operable to identify changes in the manufacturing information using the feedback and to modify plans for shipping of products from the distributed enterprise facilities based on the identified changes.

10. The resource management and planning system of claim 1, wherein the manufacturing information comprises near real-time information indicating allocations of resources at the distributed enterprise facilities.