Surgical stapling instruments

• US 8,322,589 B2
• Filed: 07/02/2010
• Issued: 12/04/2012
• Est. Priority Date: 06/22/2007
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Boudreaux, Chad P.
• Primary Examiner(s): Tawfik, Sameh H.
• Assistant Examiner(s): Lopez, Michelle
• Application Number:
  US12/830,013
• Publication Number:
  US 20100308100A1
• Time in Patent Office: 886 Days
• Field of Search: 227/175.1, 227/175.4, 227/176.1
• US Class Current: 227/175.4
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/295 combined with cutting implements
• CPC Class Codes: A61B 2017/00318 Steering mechanisms
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2913 cams or guiding means
• CPC Class Codes: A61B 2017/2916 pins in guiding slots
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2943 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2946 Locking means
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument

Abstract

A surgical instrument including a shaft, an end effector movable relative to the shaft, a locking mechanism configured to engage the shaft and/or end effector to fix the relative relationship between the shaft and end effector, and a closure system configured to close the end effector and engage the locking mechanism to prevent it from becoming unlocked. The instrument can further include a firing drive comprising a trigger, a firing member, and a pawl, where the pawl is rotatable between a first position in which the pawl is disengaged from the firing member and a second position in which the trigger can advance the pawl and firing member toward the end effector. The instrument can also include a reel, a band, where the band can be wound around the reel to retract the firing member, and a return mechanism for selectively engaging the trigger with the firing member and the reel.

Claims

1. A surgical instrument, comprising:

an elongate shaft;

a joint;

an end effector, wherein said end effector is selectively movable relative to said elongate shaft about said joint, said end effector comprising;

a channel configured to receive a staple cartridge; and

an anvil movably coupled to said channel;

a locking mechanism having a locked configuration and an unlocked configuration, wherein, when said locking mechanism is in said locked configuration, said locking mechanism is configured to engage at least one of said elongate shaft and said end effector and at least limit relative movement between said elongate shaft and said end effector, wherein said locking mechanism comprises;

a lock member moveable relative to said joint, wherein said lock member is configured to engage said end effector when said locking mechanism is in said locked configuration; and

an actuator, wherein said lock member is operably engaged with said actuator; and

a closure drive operably engaged with said anvil, wherein said closure drive is movable between a first position and a second position to move said anvil between an open position and a closed position, and wherein, when said closure drive is in said second position, said closure drive is adjacent to said actuator and configured to restrain travel of said actuator and hold said locking mechanism in said locked configuration.

2. The surgical instrument of claim 1, wherein said closure drive is movable into an intermediate position to pivot said anvil into a partially closed position, and wherein, when said closure drive is in said intermediate position, said end effector is movable relative to said elongate shaft.

3. The surgical instrument of claim 1, wherein said closure drive is configured to pivot said anvil into a partially closed position, and wherein, when said anvil is in said partially closed position, said end effector is movable relative to said elongate shaft.

4. The surgical instrument of claim 1, further comprising said staple cartridge.

5. The surgical instrument of claim 1, wherein said closure drive is configured to move said locking mechanism to said locked configuration when said closure drive moves between said first position and said second position.

6. A surgical instrument, comprising:

an elongate shaft;

a joint;

an end effector, wherein said end effector is selectively movable relative to said elongate shaft about said joint, said end effector comprising;

a channel configured to receive a staple cartridge; and

an anvil movably coupled to said channel;

a locking mechanism having a locked configuration and an unlocked configuration, wherein, when said locking mechanism is in said locked configuration, said locking mechanism is configured to engage at least one of said elongate shaft and said end effector and at least limit relative movement between said elongate shaft and said end effector; and

a closure drive operably engaged with said anvil, wherein said closure drive is movable between a first position and a second position to move said anvil between an open position and a closed position, and wherein, when said closure drive is in said second position, said closure drive is configured to hold said locking mechanism in said locked configuration;

wherein said locking mechanism comprises;

a lock member including a first end and a second end, wherein said lock member is slidable relative to said joint, and wherein said first end of said lock member is configured to engage said end effector when said locking mechanism is in said locked configuration; and

an actuator, wherein said second end of said lock member is operably engaged with said actuator, and wherein said closure drive is configured to abut said actuator when said closure drive is in said second position and prevent said lock member from being slid relative to said joint.

7. The surgical instrument of claim 6, wherein said closure drive includes a trigger and a driver, wherein said trigger is configured to move said driver toward said actuator, wherein said driver is configured to abut said actuator when said closure drive is in said second position, wherein said elongate shaft includes a sheath operably engaged with said anvil and said trigger, and wherein said trigger is configured to move said sheath relative to said end effector and pivot said anvil upon an actuation of said trigger.

8. The surgical instrument of claim 6, further comprising said staple cartridge.

9. The surgical instrument of claim 6, wherein said closure drive is configured to move said locking mechanism to said locked configuration when said closure drive moves between said first position and said second position.

10. A surgical instrument, comprising:

an elongate shaft;

a joint;

an end effector, wherein said end effector is selectively movable relative to said elongate shaft about said joint, said end effector comprising;

a channel configured to receive a staple cartridge; and

an anvil movably coupled to said channel;

a locking mechanism having a locked configuration and an unlocked configuration, wherein, when said locking mechanism is in said locked configuration, said locking mechanism is configured to engage at least one of said elongate shaft and said end effector and at least limit relative movement between said elongate shaft and said end effector, wherein said locking mechanism comprises;

a lock member moveable relative to said joint, wherein said lock member is configured to engage said end effector when said locking mechanism is in said locked configuration; and

an actuator, wherein said lock member is operably engaged with said actuator; and

a closure drive configured to generate a closing motion, wherein said closure drive includes a driver, wherein said anvil is operably engaged with said driver and is movably responsive to said closing motion, and wherein said driver is adjacent to said actuator and configured to restrain travel of said actuator as a result of said closing motion and prevent said locking mechanism from being configured in said unlocked configuration.

11. The surgical instrument of claim 10, further comprising said staple cartridge.

12. The surgical instrument of claim 10, wherein said driver is configured to move said locking mechanism to said locked configuration as a result of said closing motion.

13. A surgical instrument, comprising:

an elongate shaft;

a joint;

an end effector, wherein said end effector is selectively movable relative to said elongate shaft about said joint, said end effector comprising;

a channel configured to receive a staple cartridge; and

an anvil movably coupled to said channel;

a locking mechanism having a locked configuration and an unlocked configuration, wherein, when said locking mechanism is in said locked configuration, said locking mechanism is configured to engage at least one of said elongate shaft and said end effector and at least limit relative movement between said elongate shaft and said end effector; and

a closure drive configured to generate a closing motion, wherein said closure drive includes a driver, wherein said anvil is operably engaged with said driver and is movably responsive to said closing motion, and wherein said driver is configured to engage said locking mechanism as a result of said closing motion and prevent said locking mechanism from being configured in said unlocked configuration;

wherein said locking mechanism comprises;

a lock member including a first end and a second end, wherein said lock member is slidable relative to said joint, and wherein said first end of said lock member is configured to engage said end effector when said locking mechanism is in said locked configuration; and

an actuator, wherein said second end of said lock member is operably engaged with said actuator, and wherein said driver is configured to abut said actuator as a result of said closing motion and prevent said lock member from being slid relative to said joint.

14. The surgical instrument of claim 13, wherein said closure drive further includes a trigger, wherein said trigger is configured to move said driver toward said actuator, wherein said elongate shaft assembly includes a sheath operably engaged with said anvil and said trigger, and wherein said trigger is configured to move said sheath relative to said end effector and pivot said anvil upon an actuation of said trigger.

15. The surgical instrument of claim 13, further comprising said staple cartridge.

16. A surgical instrument, comprising:

a shaft;

a joint;

an end effector, wherein said end effector is selectively movable relative to said shaft about said joint, said end effector comprising;

a first jaw; and

a second jaw, wherein said first jaw is movable relative to said second jaw;

a locking mechanism comprising;

an unlocked configuration in which said end effector is rotatable relative to said shaft about said joint;

a locked configuration in which said locking mechanism is engaged with said end effector and said end effector is inhibited from rotating relative to said shaft; and

an actuator configured to place said locking mechanism in at least one of said unlocked configuration and said locked configuration; and

a closure drive configured to generate a closing motion, wherein said closure drive includes a driver, wherein said first jaw is operably engaged with said driver and is movably responsive to said closing motion, and wherein said driver is adjacent to said actuator and configured to restrain travel of said actuator as a result of said closing motion and retain said locking mechanism in said locked configuration.

17. The surgical instrument of claim 16, wherein said first jaw comprises an anvil, and wherein said second jaw comprises a staple cartridge channel configured to receive a staple cartridge.

18. The surgical instrument of claim 17, further comprising said staple cartridge.

19. The surgical instrument of claim 16, wherein said driver is configured to move said locking mechanism into said locked configuration as a result of said closing motion.

20. The surgical instrument of claim 16, wherein said closure drive further comprises a trigger configured to move said driver between a first position, a second position, and a third position, wherein said first jaw is in an open position when said driver is in said first position, wherein said driver is configured to move said first jaw into a partially closed position when said driver is in said second position, wherein said driver is configured to move said first jaw into a fully closed position when said driver is in said third position, and wherein, when said driver is in said second position, said end effector is movable relative to said shaft.