Catheter and method of manufacturing same

• US 8,323,432 B2
• Filed: 06/29/2011
• Issued: 12/04/2012
• Est. Priority Date: 12/31/2002
• Status: Expired due to Fees

• Current Assignee: Abbott Laboratories Limited (Abbott Laboratories Incorporated)
• Original Assignee: Abbott Laboratories Limited (Abbott Laboratories Incorporated)
• Inventors: Quint, Bodo
• Primary Examiner(s): SELLS, JAMES D
• Application Number:
  US13/172,467
• Publication Number:
  US 20110257526A1
• Time in Patent Office: 524 Days
• Field of Search: 156/73.1, 156/73.5, 156/82, 156/84, 156/85, 156/86, 156/272.2, 156/272.8
• US Class Current: 156/82
• CPC Class Codes: A61M 2025/1093 having particular tip characteristics
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/1036 Making parts for balloon catheter systems, e.g. shafts or distal ends A61M25/1029 takes precedence

Abstract

A catheter basically has a catheter shaft in which a catheter tip of which is provided with a joint made of a material which is more flexible than the material of the catheter shaft. The joint is disposed between the distal end of the catheter shaft and the distal end of the catheter tip. The front end consists of a material being the same or more rigid than that of the catheter shaft.

Claims

1. A method for manufacturing a catheter having two or more portions of different stiffness, the method comprising:

forming a catheter shaft portion of a first material and a catheter tip of the first material, the catheter tip being part of the catheter shaft portion; and

forming a joint portion that has a different stiffness than the catheter shaft portion, the forming of the joint portion comprises;

applying a member of a second material to the catheter shaft portion, proximally to the catheter tip, the second material being more flexible than the first material of the catheter shaft portion; and

reducing thickness of the first material that forms the catheter shaft portion along the member of the second material and integrating the second material into the first material of the catheter shaft portion by treating the second material with a radiation energy.

2. The method according to claim 1, wherein the member of the second material is pre-fixed prior to integrating the second material into the first material.

3. The method according to claim 1, further comprising applying a shrinkdown tubing to the member of the second material for pre-fixation of the second material to the first material of the catheter shaft portion.

4. The method according to claim 1, wherein the radiation energy is selected from the group consisting of monochrome light, polychrome light, laser light, or hot air.

5. The method according to claim 1, wherein integrating the second material into the first material comprises rotationally symmetrically welding the second material to the first material.

6. The method according to claim 1, wherein the member of the second material comprises a ring.

7. The method according to claim 6, wherein the ring is metal or plastic.

8. A method for manufacturing a catheter having two or more portions of different stiffness, the method comprising:

forming a catheter shaft portion of a first material and a catheter tip of the first material, the catheter tip being part of the catheter shaft portion;

forming a joint portion that has a different stiffness than the catheter shaft portion, the forming of the joint portion comprises;

applying an encircling member of a second material to the catheter shaft portion, the second material being more flexible than the first material of the catheter shaft portion;

reducing thickness of the first material that forms the catheter shaft portion along the encircling member and integrating the second material into the first material of the catheter shaft portion by treating the encircling member of the second material with a radiation energy.

9. The method according to claim 8, wherein the encircling member of the second material is pre-fixed prior to integrating the second material into the first material.

10. The method according to claim 8, further comprising applying a shrinkdown tubing to the encircling member of the second material for pre-fixation of the encircling member of the second material to the first material of the catheter shaft portion.

11. The method according to claim 10, further comprising removing the shrinkdown tubing following integration of the second material of the encircling member into the first material.

12. The method according claim 11, wherein applying a shrinkdown tubing comprising applying a shrinking foil to the encircling member of the second material for pre-fixation of the encircling member of the second material to the first material of the catheter shaft portion.

13. The method according to claim 8, wherein integrating second material of the encircling member into the first material comprises rotationally symmetrically welding the second material of the encircling member to the first material.

14. The method according to claim 12, wherein the encircling member is a band or ring.

15. The method according to claim 8, wherein forming the catheter shaft portion of the first material and the catheter tip of the first material, the catheter tip being part of the catheter shaft portion comprises forming the catheter shaft and the catheter tip as a one-piece, unitary member.

16. The method according to claim 8, wherein forming the joint portion comprises welding the encircling member between a distal end of a balloon mounted to the catheter shaft and a distal end of the catheter shaft.