Calibration system and technique for photoluminescent oxygen sensors with zero point maintained with a metal-air battery

• US 8,323,978 B2
• Filed: 05/20/2011
• Issued: 12/04/2012
• Est. Priority Date: 11/07/2008
• Status: Active Grant

• Current Assignee: MOCON, Inc. (Ametek Incorporated)
• Original Assignee: MOCON, Inc. (Ametek Incorporated)
• Inventors: Ascheman, Timothy A., Mayer, Daniel W.
• Primary Examiner(s): Wallenhorst, Maureen
• Application Number:
  US13/112,123
• Publication Number:
  US 20110223678A1
• Time in Patent Office: 564 Days
• Field of Search: 436/8, 436/9, 436/127, 436/136, 436/138, 436/164, 436/166, 436/167, 436/169, 436/172, 436/174, 436/181, 422/400, 422/420, 422/82.05, 422/82.08, 422/83, 422/86, 422/88, 422/500, 422/547, 422/551, 73/10.1, 73/10.2, 73/10.3, 73/10.6, 356/436, 356/437, 356/440, 206/703, 324/426, 136/209, 136/291
• US Class Current: 436/9
• CPC Class Codes: G01N 2021/6441 with two or more labels
• CPC Class Codes: G01N 21/274 Calibration, base line adjustment, drift correction
• CPC Class Codes: G01N 21/278 Constitution of standards
• CPC Class Codes: G01N 21/643 non-biological material
• CPC Class Codes: Y10T 436/10 Composition for standardization, calibration, simulation, stabilization, preparation or preservation; processes of use in preparation for chemical testing
• CPC Class Codes: Y10T 436/100833 Simulative of a gaseous composition
• CPC Class Codes: Y10T 436/20 Oxygen containing
• CPC Class Codes: Y10T 436/207497 Molecular oxygen
• CPC Class Codes: Y10T 436/25875 Gaseous sample or with change of physical state

Abstract

A calibration device and method of using the device to calibrate an analytical instrument capable of reading a photoluminescent oxygen probe. The device includes at least (a) a first mass of an oxygen sensitive photoluminescent dye retained within a hermetically sealed space so as to isolate the dye from environmental oxygen, and in fluid communication with an activated metal-air battery whereby any oxygen permeating into the hermetically sealed space is quickly consumed by the battery, and (b) a second mass of an oxygen sensitive photoluminescent dye in fluid communication with an environmental concentration of oxygen.

Claims

1. A calibration set for use in calibrating an optical oxygen sensor, comprising (i) a first mass of an oxygen sensitive photoluminescent dye retained within a hermetically sealed space so as to isolate the dye from environmental oxygen and thereby define a permeation rate of oxygen from the surrounding air into the sealed space, and in fluid communication with an activated metal-air battery whereby any oxygen in the hermetically sealed space is consumed by the battery, and (ii) a second mass of an oxygen sensitive photoluminescent dye in fluid communication with fluid having an environmental concentration of oxygen.

2. The calibration set of claim 1, wherein the first and second masses of oxygen sensitive photoluminescent dye are retained within separate vials and at least the vial containing the first mass of oxygen sensitive photoluminescent dye is an oxygen barrier.

3. The calibration set of claim 2, wherein the second mass of oxygen sensitive photoluminescent dye is in fluid communication with the environment whereby the second mass of photoluminescent dye is exposed to an environmental concentration of oxygen at environmental pressure.

4. The calibration set of claim 3, wherein the vials are glass vials.

5. The calibration set of claim 2, wherein the vial containing the first mass of oxygen sensitive photoluminescent dye is marked with first indicia tagging the vial as a vial containing oxygen sensitive photoluminescent dye exposed to limited oxygen, and the vial containing the second mass of oxygen sensitive photoluminescent dye is marked with second indicia tagging the vial as a vial containing oxygen sensitive photoluminescent dye exposed to an environmental concentration of oxygen.

6. The calibration set of claim 5, wherein the first indicia comprises at least the designation “

0%”

or “

zero”

, and the second indicia comprises at least the designation “

21%”

or “

air”

.

7. The calibration set of claim 5, herein the first and second indicia are antonyms of relative size.

8. The calibration set of claim 1, wherein the oxygen sensitive photoluminescent dye in both the first and second masses are the same.

9. The calibration set of claim 1, wherein the activated battery has an oxygen consumption rate resulting from self-discharge that exceeds the permeation rate of oxygen into the sealed space containing the first mass of photoluminescent dye from the surrounding air.

10. The calibration set of claim 1, wherein the battery continuously powers a load having a resistance of at least 500,000 ohms, whereby the battery is effective for continuously consuming oxygen from the hermetically sealed space containing the first mass of photoluminescent dye.

12. The calibration set of claim 1, wherein the battery continuously powers a load having a resistance selected to limit a rate of oxygen consumable by the battery as between (1) the permeation rate of oxygen into the sealed space containing the first mass of photoluminescent dye from the surrounding air, and (2) ten times this rate.

13. The calibration set of claim 1, wherein the battery continuously powers a load having a resistance selected to limit a rate of oxygen consumable by the battery as between (1) the permeation rate of oxygen into the sealed space containing the first mass of photoluminescent dye from the surrounding air, and (2) twice this rate.

14. The calibration set of claim 1 wherein the metal-air battery is a zinc-air button battery.

15. The calibration set of claim 1, wherein a plurality of activated metal-air batteries are retained within the hermetically sealed space.

16. The calibration set of claim 15, wherein the activated metal-air batteries retained within the hermetically sealed space are sufficient to continue consuming any oxygen reaching the hermetically sealed space for at least one year after activation of the batteries.

17. A method of calibrating an optical oxygen sensor having a calibration mode, comprising the steps of:

(a) obtaining a calibration set according to claim 1,

(b) setting the optical oxygen sensor to calibration mode, and

(c) sequentially taking an oxygen concentration reading from each of the masses of oxygen sensitive photoluminescent dye with each of the masses of oxygen sensitive photoluminescent dye exposed to a fluid containing a known concentration of oxygen, such that the oxygen concentration reading is correlated with the known oxygen concentration to which the mass of oxygen sensitive photoluminescent dye is exposed.

18. The method al claim 17, wherein step (c) comprises at least the step of taking an oxygen concentration reading from each of the masses of oxygen sensitive photoluminescent dye in a predetermined sequence.

19. The method of claim 17, wherein step (c) comprises at least the steps of:

(1) sensing the oxygen concentration to which one of the masses of oxygen sensitive photoluminescent dye is exposed using the optical sensor in calibration mode, (2) providing the optical sensor with data indicating which of the masses of oxygen sensitive photoluminescent dye in the calibration set was sensed, and (3) sensing the oxygen concentration to which the other mass of oxygen sensitive photoluminescent dye is exposed using the optical sensor in calibration mode.

20. The method of claim 17, wherein step (c) comprises at least the steps of:

(1) sensing the oxen concentration to which one of the masses of oxygen sensitive photoluminescent dye is exposed using the optical sensor in calibration mode, (2) providing the optical sensor with data indicating the known oxygen concentration to which the one mass of oxygen sensitive photoluminescent dye is exposed, (3) sensing the oxygen concentration to which the other mass of oxygen sensitive photoluminescent dye is exposed using the optical sensor in calibration mode, and (4) providing the optical sensor with data indicating the known oxygen concentration to which the other mass of oxygen sensitive photoluminescent dye is exposed.

21. The method of claim 17, wherein the oxygen sensitive photoluminescent dye in both the first and second masses are the same, and the first and second masses of oxygen sensitive photoluminescent dye are retained within separate vials.

22. The method of claim 21, wherein the vial containing the first mass of oxygen sensitive photoluminescent dye is marked with first indicia tagging the vial as a vial containing oxygen sensitive photoluminescent dye exposed to limited oxygen, and the vial containing the second mass of oxygen sensitive photoluminescent dye is marked with second indicia tagging the vial as a vial containing oxygen sensitive photoluminescent dye exposed to an environmental concentration of oxygen.

23. The method of claim 17, wherein the activated battery has an oxygen consumption rate resulting from self-discharge that exceeds the permeation rate of oxygen into the sealed space containing the first mass of photoluminescent dye from the surrounding air.

24. The method of claim 17, wherein the battery continuously powers a load having a resistance of at least 500,000 ohms, whereby the battery is effective for continuously scavenging oxygen from the hermetically sealed space containing the first mass of photoluminescent dye.

25. The method of claim 17, wherein the battery continuously powers a load having a resistance selected to limit a rate of oxygen consumable by the battery as between (1) the permeation rate of oxygen into the sealed space containing the first mass of photoluminescent dye from the surrounding air, and (2) ten times this rate.

11. The calibration set of claim wherein the battery continuously powers a load having a resistance of at least 1,000,000 ohms, whereby the battery is effective for continuously scavenging oxygen from the hermetically sealed space containing the first mass of photoluminescent dye.

26. A calibration set for use in calibrating an analytical instrument capable of reading a photoluminescent oxygen probe from which the concentration of oxygen in a sample communicating with the probe can be determined, wherein the probe comprises an oxygen-sensitive photoluminescent dye embedded within an oxygen-permeable carrier matrix, the calibration set comprising:

(a) a first probe, comprising an oxygen-sensitive photoluminescent dye embedded within an oxygen-permeable carrier matrix, isolated from environmental oxygen and in fluid communication with an activated metal-air battery effective for scavenging oxygen from the first probe, whereby the concentration of oxygen in communication with the first probe can be reduced and maintained near zero, and

(b) a second probe, comprising an oxygen-sensitive photoluminescent dye embedded within in oxygen-permeable carrier matrix, in fluid communication with an environmental concentration of oxygen.

27. The calibration set of claim 26 wherein the oxygen-sensitive photoluminescent dye is a transition metal complex selected from the group consisting of a ruthenium bipyridyl, a ruthenium diphenylphenanotroline, a platinum porphyrin, a palladium porphyrin, it phosphorescent complex of a tetrabenzoporphyrin, a chlorin, a porphyrin-ketone, an aza-porphyrin and a long-decay luminescent complex of iridium(III) or osmium(II).

28. The calibration set a claim 26 wherein the oxygen-permeable carrier matrix is selected from the group consisting of silicone, polystryrene, polycarbonate, and polysulfone.

29. The calibration set of claim 26 wherein the first and second probes are deposited as a liquid onto the bottom of separate small containers and allowed to dry.

30. The calibration set of claim 29 wherein the small containers are vials formed from an oxygen barrier material.

31. The calibration set of claim 30 wherein the vials are glass vials.

32. The calibration set of claim 29, wherein the small container containing the first mass of oxygen sensitive photoluminescent dye is marked with first indicia tagging the small container as a container containing oxygen sensitive photoluminescent dye exposed to limited oxygen, and the small container containing the second mass of oxygen sensitive photoluminescent dye is marked with second indicia tagging the small container as a small container containing oxygen sensitive photoluminescent dye exposed to an environmental concentration of oxygen.

33. A method of calibrating an analytical instrument having a calibration mode and capable of reading a photoluminescent oxygen probe or plurality of photoluminescent oxygen probes from which the concentration of oxygen in a sample or set of samples communication with the probe can be determined, comprising the steps of:

(a) obtaining a calibration set according to claim 26,

(b) setting the analytical instrument to calibration mode,

(c) taking a reading from the first probe with the analytical instrument,

(d) correlating the value of the reading to a zero oxygen concentration,

(e) taking a reading from the second probe with the analytical instrument, while the second probe is exposed to a fluid containing a known concentration of oxygen, and

(f) correlating the value of the reading to the known oxygen concentration to which the second probe is exposed.

34. The method of claim 33 wherein the steps of taking a reading from the first and second probes are performed in a predetermined sequence.

35. The method of claim 33 further comprising the step of providing the analytical instrument with data indicating which probe in the calibration set was read first.

36. The method of claim 33 wherein readings and correlations are based upon photoluminescence lifetime.