UPS with test discharge load to determine battery capacity
First Claim
1. An uninterruptible power supply system comprising:
- an input configured to couple to a power source;
an output configured to couple to a system load;
a battery;
power circuitry coupled to the input, the output, and the battery, and configured to transfer power from the input to the output and to transfer power from the battery to the output;
a test load;
a test switch coupled to the battery and the test load and configured to selectively couple the battery to the test load;
a voltage monitor coupled to the battery and configured to provide an indication of a voltage provided by the battery; and
a processor coupled to the test switch and the voltage monitor and configured to effect a first partial-discharge test on the battery by actuating the test switch to couple the battery to the test load to partially discharge the battery, and by using information from the voltage monitor regarding the voltage provided by the battery at different times during the test before a complete discharge of the battery to determine a capacity of the battery;
the processor is further configured to;
use first and second indications from the voltage monitor of the voltage provided by the battery at first and second, different, times before the battery is substantially discharged to determine the capacity of the battery,determine that the battery is good if the determined battery capacity exceeds a threshold capacity, andeffect a second partial-discharge test on the battery in response to the processor determining that the battery is bad in the first partial-discharge test, the processor being configured to use third and fourth indications from the voltage monitor of the voltage provided by the battery at third and fourth, different, times to determine the capacity of the battery, the fourth time being substantially later in time than the second time and before full discharge of the battery.
1 Assignment
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Accused Products
Abstract
An uninterruptible power supply system includes an input configured to couple to a power source, an output configured to couple to a system load, a battery, power circuitry coupled to the input, the output, and the battery, and configured to transfer power from the input to the output and to transfer power from the battery to the output, a test load, a test switch coupled to the battery and the test load and configured to selectively couple the battery to the test load, a voltage monitor coupled to the battery and configured to provide an indication of a voltage provided by the battery, and a processor coupled to the test switch and the voltage monitor and configured to effect a first partial-discharge test on the battery by actuating the test switch to couple the battery to the test load to partially discharge the battery, and by using information from the voltage monitor regarding the voltage provided by the battery at different times during the test before a complete discharge of the battery to determine a capacity of the battery.
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Citations
20 Claims
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1. An uninterruptible power supply system comprising:
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an input configured to couple to a power source; an output configured to couple to a system load; a battery; power circuitry coupled to the input, the output, and the battery, and configured to transfer power from the input to the output and to transfer power from the battery to the output; a test load; a test switch coupled to the battery and the test load and configured to selectively couple the battery to the test load; a voltage monitor coupled to the battery and configured to provide an indication of a voltage provided by the battery; and a processor coupled to the test switch and the voltage monitor and configured to effect a first partial-discharge test on the battery by actuating the test switch to couple the battery to the test load to partially discharge the battery, and by using information from the voltage monitor regarding the voltage provided by the battery at different times during the test before a complete discharge of the battery to determine a capacity of the battery; the processor is further configured to; use first and second indications from the voltage monitor of the voltage provided by the battery at first and second, different, times before the battery is substantially discharged to determine the capacity of the battery, determine that the battery is good if the determined battery capacity exceeds a threshold capacity, and effect a second partial-discharge test on the battery in response to the processor determining that the battery is bad in the first partial-discharge test, the processor being configured to use third and fourth indications from the voltage monitor of the voltage provided by the battery at third and fourth, different, times to determine the capacity of the battery, the fourth time being substantially later in time than the second time and before full discharge of the battery. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. An uninterruptible power supply system comprising:
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an input configured to couple to a power source; an output configured to couple to a system load; a battery; power circuitry coupled to the input, the output, and the battery, and configured to transfer power from the input to the output and to transfer power from the battery to the output; a test load; a test switch coupled to the battery and the test load and configured to selectively couple the battery to the test load; a voltage monitor coupled to the battery and configured to provide an indication of a voltage provided by the battery; and a processor coupled to the test switch and the voltage monitor and configured to effect a first partial-discharge test on the battery by actuating the test switch to couple the battery to the test load to partially discharge the battery, and by using information from the voltage monitor regarding the voltage provided by the battery at different times during the test before a complete discharge of the battery to determine a capacity of the battery; wherein the processor is configured to use first and second indications from the voltage monitor of the voltage provided by the battery at first and second times, and to use a linear estimation of a rate of voltage decrease between the first and second times to extrapolate future voltage decrease of the battery during the first test to determine a runtime of the battery to reach a virtual cutoff voltage associated with an actual cutoff voltage associated with the battery. - View Dependent Claims (10, 11, 12, 13)
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14. A method of determining a capacity of an uninterruptible power supply system battery, the method comprising:
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discharging the battery into a load for substantially less time than to fully discharge the battery using the load; determining first and second voltages provided by the battery at first and second times while discharging the battery into the load; determining whether a predicted runtime of the battery, determined based on the first and second voltages, exceeds a pre-determined fraction threshold of a theoretical maximum runtime of the battery; and determining whether the battery is bad based on the determined predicted runtime and an acceptable runtime for the battery, and if the battery is determined to be bad, then; recharging the battery, discharging the battery into the load, determining third and fourth voltages provided by the battery at third and fourth times while discharging the battery into the load, the fourth time being later than the second time relative to a start of the discharging and before full discharge of the battery, and using the third and fourth voltages to make a second determination of the runtime of the battery until the voltage provided by the battery will reach the actual cutoff value associated with the battery and the load. - View Dependent Claims (15, 16, 17, 18, 19)
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20. A method of determining a capacity of an uninterruptible power supply system battery, the method comprising:
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discharging the battery into a load for substantially less time than to fully discharge the battery using the load; determining first and second voltages provided by the battery at first and second times while discharging the battery into the load; using the first and second voltages to make a first determination of a runtime of the battery until the voltage provided by the battery will reach an actual cutoff value associated with the battery and the load; and determining whether the battery is bad based on the determined runtime and an acceptable runtime for the battery, and if the battery is determined to be bad, then; recharging the battery, discharging the battery into the load, determining third and fourth voltages provided by the battery at third and fourth times while discharging the battery into the load, the fourth time being later than the second time relative to a start of the discharging and before full discharge of the battery, and using the third and fourth voltages to make a second determination of the runtime of the battery until the voltage provided by the battery will reach the actual cutoff value associated with the battery and the load.
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Specification