Foldable sensor device and method of using same

• US 8,326,392 B2
• Filed: 02/27/2007
• Issued: 12/04/2012
• Est. Priority Date: 02/27/2007
• Status: Active Grant

• Current Assignee: Nonin Medical Incorporated
• Original Assignee: Nonin Medical Incorporated
• Inventors: Grubac, Vladimir, Rosendahl, Peter R.
• Primary Examiner(s): Winakur, Eric
• Assistant Examiner(s): Liu, Chu Chuan (JJ)
• Application Number:
  US11/679,595
• Publication Number:
  US 20080208023A1
• Time in Patent Office: 2,107 Days
• Field of Search: 600/310, 600/323, 600/344, 600/324, 600/326, 600/340
• US Class Current: 600/344
• CPC Class Codes: A61B 2562/164 the sensor is mounted in or on a conformable substrate or carrier
• CPC Class Codes: A61B 5/0002 Remote monitoring of patients using telemetry, e.g. transmission of vital signals via a communication network A61B5/07 takes precedence; transmission systems for measured values G08C; transmission H04B; transmission of digital information H04L; wireless communication networks H04W
• CPC Class Codes: A61B 5/14551 for measuring blood gases
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: A61B 5/6824 Arm or wrist
• CPC Class Codes: A61B 5/6826 Finger
• CPC Class Codes: A61B 5/6838 Clamps or clips
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A physiologic sensor device configured to be placed on an appendage. The sensor device includes a foldable portion designed to be deformed around the tip of the appendage. In some embodiments the foldable portion is a soft compressible material. In other embodiments a stabilization component is provided to isolate sensing elements from external forces. Some embodiments also include a deformable frame that folds in response to a bending force as the sensing device is placed on the appendage. The deformable frame holds the sensor device in place until another bending force is applied. In other embodiments the frame and/or sensor elements are removable and disposable relative to other components of the sensor device.

Claims

1. A sensor device comprising:

a foldable member carrying one or more sensor elements;

a communications link configured to transmit data from said one or more sensor elements, the communications link including a lead coupled to a sensor element;

a frame engaging said foldable member, the frame including a material that is rigid relative to the foldable member, together said frame and foldable member adapted to be deformed from an initial shape into a customized form providing said one or more sensor elements in a desired orientation relative to a tissue field, with said frame maintaining said foldable member in said customized form; and

a stabilization component between a lead of said communications link and said one or more sensors elements wherein the stabilization component comprises a first aperture through said foldable member and disposed between said one or more sensor elements and said lead.

2. The sensor device of claim 1 further comprising:

a flexible cover material connected to the foldable member, said flexible cover material covering a skin surface engaging material.

3. The sensor device of claim 1 wherein the stabilization component further comprises:

a second aperture through said foldable member and disposed between said first aperture and said one ore more sensor elements; and

a bridge disposed between said first aperture and second aperture.

4. The sensor device of claim 1 wherein the stabilizing component comprises:

an elongated tail.

5. The sensor device of claim 4 wherein the tail is configured to wrap around a finger and forearm of a user.

6. The sensor device of claim 1 wherein said one or more sensor elements further comprises:

a light source; and

a light detector configured to receive light from said light source through said tissue field.

7. The sensor device of claim 1 wherein the foldable member is removable from said one or more sensor elements.

8. The sensor device of claim 1 wherein said communications link is a wired link to remote site.

9. The sensor device of claim 1 wherein said communications link is a wireless link.

10. The sensor device of claim 1 wherein said foldable member further comprises:

a first material disposed on a bottom portion of the device; and

a second material disposed on a top portion of the device.

11. The sensor device of claim 10 wherein the first material is a compressible material.

12. The sensor device of claim 11 wherein the first material is a polyurethane foam.

13. The sensor device of claim 10 wherein the second material is denser than the first material.

14. The sensor device of claim 10 wherein said frame is disposed between the first material and second material.

15. The sensor device of claim 14 wherein said frame is separable and disposable from said foldable component.

16. The sensor device of claim 1 wherein said frame is of malleable material.

17. The sensor device of claim 1 wherein the foldable member has a plurality of apertures arranged to provide air circulation to said tissue field covered by said foldable component.

18. The sensor device of claim 1 further comprising:

an alignment aperture adapted to be engaged by an appendage tip prior to folding of said foldable member.

19. The sensor device of claim 1 wherein the aperture has a first radius and a second radius, the first radius and the second radius corresponding to radii of said appendage tip.

20. The sensor device of claim 1 wherein the foldable member further comprises:

a curved portion configured to interface with a bottom portion of an appendage and to allow movement of the appendage when the device is folded.

21. The sensor device of claim 20 wherein the curved portion defines portions of a pair of winglets configured to fold around sides of the appendage.

22. The sensor device of claim 1 wherein a rear section of the foldable member further comprises a stabilization component.

23. The sensor device of claim 22 wherein the stabilization component comprises a first aperture, wherein an appendage is placed through the first aperture prior to folding the device.

24. The sensor device of claim 23 wherein the stabilization component further comprises:

a second aperture proximate to the first aperture;

a bridge disposed between the first and second aperture; and

wherein the appendage is inserted through the second aperture over the bridge and through the first aperture.

25. The sensor device of claim 22 wherein the stabilization component comprises a wrapping tail, the wrapping tail having a length sufficient to wrap around a forearm.

26. A method of attaching a foldable sensor device to an appendage comprising:

bending a deformable sensor device over an appendage portion so as to position optical sensor elements on either side of the appendage;

biasing said sensor device in a bent position so as to retain said appendage portion within said sensor device;

wherein said biasing is performed by a rigid deformable frame engaging foldable material in contact with said appendage; and

isolating said optical sensor elements with a stabilization component, said stabilization component transferring an external force to the appendage away from the optical sensor elements, wherein said isolating comprises inserting the appendage through a first aperture in the sensor device.

27. The method of claim 26 further comprising:

placing a tip portion of the appendage into an alignment aperture of said sensor device.

28. The method of claim 26 further comprising:

inserting the appendage through a second aperture in the sensor device; and

placing the appendage over a bridge located between the first and second apertures.

29. The method of claim 26 wherein said isolating comprises:

wrapping a tail portion of the sensor device around the appendage.

30. The method of claim 29 wherein wrapping the portion of the sensor device, further comprises:

wrapping the portion around a forearm of a patient.

31. The method of claim 26 wherein the frame is initially provided in a flat form prior to being folded before use.

32. A method of adapting an oximeter sensor to an appendage comprising:

bending a deformable sensor device over an appendage into a customized form so as conform portions of said sensor device to said appendage and position elements of a light sensor at a tissue field of the appendage;

maintaining said sensor device in said customized form with a biasing element so as to retain said sensor device upon said appendage and said light sensor elements at the tissue field;

wherein said biasing element is a rigid deformable frame; and

isolating said optical sensor elements with a stabilization component, said stabilization component transferring an external force to the appendage away from the optical sensor elements, wherein said isolating comprises inserting the appendage through a first aperture in the sensor device.

33. The method of claim 32 further comprising:

inserting the appendage through a second aperture in the sensor device; and

placing the appendage over a bridge located between the first and second apertures.

34. The method of claim 32 wherein said isolating comprises:

wrapping a tail portion of the sensor device around the appendage.

35. The method of claim 32 wherein said frame is enclosed within at least a portion of the sensor device.