Dimmer having a microprocessor-controlled power supply

• US 8,327,159 B2
• Filed: 02/11/2009
• Issued: 12/04/2012
• Est. Priority Date: 06/30/2005
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Newman, Robert C. Jr.
• Primary Examiner(s): Huynh, Kim
• Assistant Examiner(s): Brown, Michael J
• Application Number:
  US12/369,395
• Publication Number:
  US 20090143920A1
• Time in Patent Office: 1,392 Days
• Field of Search: 713/300, 713/320, 713/340, 315/349, 323/282
• US Class Current: 713/300
• CPC Class Codes: H05B 39/044 continuously H05B39/042 takes precedence
• CPC Class Codes: H05B 39/048 with reverse phase control
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y10S 323/905 Lamp dimmer structure

Abstract

A two-wire load control device for control of power delivered to an electrical load from a source of AC voltage, comprising a first controllably conductive device adapted to be operatively coupled to the source of AC voltage and to the electrical load for controlling the power delivered to the load; a microprocessor coupled to the first controllably conductive device for controlling the first controllably conductive device; and a power supply adapted to be coupled to the source of AC voltage and coupled to the microprocessor for generating a DC voltage to power the microprocessor, the power supply including an energy storage element and a second controllably conductive device for controllably storing energy in the energy storage element; wherein the microprocessor is operatively coupled to the second controllably conductive device to control the second controllably conductive device.

Claims

1. A load control device for control of power delivered to an electrical load from a source of AC voltage, comprising:

a first controllably conductive device adapted to be operatively coupled to the source of AC voltage and to the electrical load for controlling the power delivered to the load;

a microprocessor coupled to the first controllably conductive device for controlling the first controllably conductive device; and

a power supply adapted to draw current from the source of AC voltage through the electrical load for generating a DC voltage to power the microprocessor, the power supply including an energy storage element and a second controllably conductive device for controllably storing energy in the energy storage element;

wherein the microprocessor is operatively coupled to the second controllably conductive device of the power supply to control the second controllably conductive device.

2. A load control device for control of power delivered to an electrical load from a source of AC voltage, comprising:

a first controllably conductive device adapted to be operatively coupled to the source of AC voltage and to the electrical load for controlling the power delivered to the load;

a microprocessor coupled to the first controllably conductive device for controlling the first controllably conductive device; and

a power supply adapted to draw current from the source of AC voltage through the electrical load for generating a DC voltage to power the microprocessor, the power supply including an energy storage element and a second controllably conductive device for controllably storing energy in the energy storage element;

wherein the microprocessor is operatively coupled to the second controllably conductive device of the power supply to control the second controllably conductive device;

wherein the power supply further comprises a low impedance circuit in series electrical connection with the second controllably conductive device and a high impedance circuit in parallel electrical connection with the series combination of the low impedance circuit and the second controllably conductive device;

wherein when the second controllably conductive device is non-conductive, the energy storage element is operable to receive energy through the high impedance circuit, and when the second controllably conductive device is conductive, the energy storage element is operable to receive energy through the low impedance circuit.

3. The load control device of claim 2, wherein the microprocessor monitors the power supply in order to determine whether the energy storage element is receiving energy through the low impedance circuit.

4. The load control device of claim 3, wherein the power supply further comprises a hardware shut-off circuit for causing the second controllably conductive device to become non-conductive when the DC voltage exceeds a predetermined threshold.

5. The load control device of claim 4, wherein the microprocessor controls the second controllably conductive device to become conductive at a predetermined time after a zero-crossing of the AC voltage.

6. The load control device of claim 4, wherein the microprocessor controls the second controllably conductive device to become non-conductive before the DC voltage exceeds the predetermined threshold.

7. The load control device of claim 3, wherein the microprocessor is operable to control the first controllably conductive device in order to control the power delivered to the electrical load in response to monitoring the power supply.

8. The load control device of claim 3, further comprising:

a low-voltage load powered by the DC voltage of the power supply and operable to draw a current from the energy storage element of the power supply;

wherein the microprocessor is operable to control the first controllably conductive device in order to control the power delivered to the electrical load in response to the current drawn by the low-voltage load.

9. The load control device of claim 3, further comprising:

a low-voltage load powered by the DC voltage of the power supply and operable to draw a current from the energy storage element of the power supply;

wherein the microprocessor is operable to control the amount of current drawn by the low-voltage load in response to monitoring the power supply.

10. The load control device of claim 2, wherein the microprocessor controls the second controllably conductive device to become conductive at a predetermined time after a zero-crossing of the AC voltage.

11. The load control device of claim 2, wherein the microprocessor controls the second controllably conductive device to become non-conductive at a predetermined time after a zero-crossing of the AC voltage.

12. The load control device of claim 2, further comprising:

a low-voltage load powered by the DC voltage of the power supply and operable to draw a current from the energy storage element of the power supply;

wherein the microprocessor is operable to control the amount of current drawn by the low-voltage load to substantially zero amps for a predetermined number of half-cycles of the AC voltage after a startup of the microprocessor.

13. A load control device for control of a load from a source of AC voltage, comprising:

a first controllably conductive device adapted to be coupled in series electrical connection between the load and the source of AC voltage;

a power supply comprising a controllable impedance coupled in series electrical connection with an energy storage element, the power supply operable to provide a DC voltage to the energy storage element, the energy storage element operable to conduct current through the load to receive energy when the first controllably conductive device is non-conductive; and

a controller powered by the DC voltage of the power supply and coupled to the first controllably conductive device and the controllable impedance for control of the first controllably conductive device and the controllable impedance, respectively;

wherein the controller is operable to control the controllable impedance to a first impedance value to cause the energy storage element to receive energy at a first rate and to control the controllable impedance to a second impedance value to cause the energy storage element to receive energy at a second rate, wherein the second impedance value is substantially smaller than the first impedance value.

14. The load control device of claim 13, wherein the controllable impedance comprises a first resistor in series electrical connection with a second controllably conductive device, and the controllable impedance comprises a second resistor in parallel electrical connection with the series combination of the second controllably conductive device and the first resistor, the controller operable to control the second controllably conductive device.

15. A method for generating a DC voltage in a load control device for controlling the power delivered from an AC power source to an electrical load, the method comprising the steps of:

conducting current through an energy storage element and the load to generate the DC voltage across the energy storage element;

providing the DC voltage to a controller of the load control device; and

controlling the time constant with which the energy storage element charges;

wherein the step of controlling the time constant comprises selectively charging the energy storage element with a first time constant and with a second time constant less than the first time constant in response to the controller.

16. The method of claim 15, further comprising the step of:

determining if the DC voltage has exceeded a predetermined voltage;

wherein the step of controlling the time constant further comprises charging the energy storage element with the second time constant when the DC voltage is below the predetermined voltage.

17. The method of claim 16, wherein the step of controlling the time constant further comprises charging the energy storage element with the second time constant before a first predetermined time after a zero-crossing of an AC voltage of the AC power source.

18. The method of claim 15, wherein the step of controlling the time constant further comprises charging the energy storage element with the second time constant after a second predetermined time after the zero-crossing of the AC voltage of the AC power source, the second predetermined time closer to the zero-crossing than the first predetermined time.

19. The method of claim 15, wherein the step of controlling the time constant further comprises charging the energy storage element at the first time constant before a startup of the controller.