Buoy suspension fractionation system

• US 8,328,024 B2
• Filed: 08/04/2011
• Issued: 12/11/2012
• Est. Priority Date: 04/12/2007
• Status: Active Grant

• Current Assignee: Hanuman, LLC, Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Hanuman, LLC, Biomet Biologics LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Leach, Michael D., Dorian, Randel, Hoeppner, Jacy C.
• Primary Examiner(s): Menon, Krishnan S
• Application Number:
  US13/198,038
• Publication Number:
  US 20110284460A1
• Time in Patent Office: 495 Days
• Field of Search: None
• US Class Current: 210/518
• CPC Class Codes: A61M 1/029 Separating blood components present in distinct layers in a container, not otherwise provided for containers for storing blood or blood components A61J1/05; sampling or analysing blood by separating blood components G01N33/491
• CPC Class Codes: A61M 1/3693 using separation based on different densities of components, e.g. centrifuging
• CPC Class Codes: A61M 2202/0427 Platelets; Thrombocytes
• CPC Class Codes: B01D 21/262 by using a centrifuge
• CPC Class Codes: B01L 2200/026 Fluid interfacing between devices or objects, e.g. connectors, inlet details
• CPC Class Codes: B01L 3/50215 using a float to separate phases

Abstract

A separator that uses centrifugation to fractionate a suspension such as blood comprises a separation container and a buoy. The buoy is carried in the separation container and has a tuned density that is configured to reach an equilibrium position in a suspension. The guide surface is carried on the buoy upper surface and is inclined to an accumulation position near a buoy perimeter. The buoy suspension fractionation system can be used in a method of isolating a fraction from a suspension, and in a method for re-suspending particulates for withdrawal.

Claims

1. A buoy fractionation system, comprising:

a first buoy portion having a first apex on a first guide surface of the first buoy portion;

a second buoy portion having a second apex on a second guide surface of the second buoy portion;

a third buoy portion interconnecting the first buoy portion and the second buoy portion;

a collection surface defined by the second guide surface of the second buoy portion proximal to a center of rotation;

an inlet port defined through the collection surface and in communication with a buoy withdrawal passage operable to allow withdrawal of a material from near the second guide surface;

a withdrawal port; and

a withdrawal passage formed through the third buoy portion and connected to the withdrawal port;

wherein the first buoy portion is positioned a distance apart from the second buoy portion.

3. The buoy fractionation system of claim 1, further comprising:

a separation container in which the first buoy portion, the second buoy portion, and the third buoy portion are positioned;

wherein the first buoy portion and the second buoy portion are each fixed to the third buoy portion and at the distance apart from one another;

wherein a volume is defined between the first buoy portion and the second buoy portion within the separation container.

4. The buoy fractionation system of claim 1, wherein the first buoy portion has a first volume less than a second volume of the second buoy portion.

5. The buoy fractionation system of claim 1, wherein the first buoy portion has a first height substantially smaller than a second height of the second buoy portion to provide for a minimal distance of travel or least disturbance of a selected collected fraction that is collected between the first buoy portion and the second buoy portion.

6. The buoy fractionation system of claim 1, wherein the first buoy portion has the first guide surface that is proximal a center of rotation and tapers out distally;

wherein the second buoy portion has the second guide surface that is proximal the center of rotation and tapers out distally.

2. A buoy fractionation system, comprising:

a first buoy portion having a first apex on a first guide surface of the first buoy portion;

a second buoy portion having a second apex on a second guide surface of the second buoy portion;

a third buoy portion interconnecting the first buoy portion and the second buoy portion;

a withdrawal port;

a withdrawal passage formed through the third buoy portion and connected to the withdrawal port;

a buoy withdrawal passage defined through at least a portion of the second buoy portion and in communication with the withdrawal port through the withdrawal passage;

a collection surface defined by the second guide surface of the second buoy portion proximal to a center of rotation; and

an inlet port defined through the collection surface and in communication with the buoy withdrawal passage;

wherein the first buoy portion is positioned a distance apart from the second buoy portion.

7. A buoy fractionation system, comprising:

a first buoy portion having a first apex on a first surface of the first buoy portion, wherein the first surface substantially defines a first cone having a slanted base; and

a second buoy portion having a second apex on a second surface of the second buoy portion, wherein the second surface substantially defines a second cone having a slanted base;

a withdrawal port;

a withdrawal passage formed through the third buoy portion and connected to the withdrawal port;

a buoy withdrawal passage defined through at least a portion of the second buoy portion and in communication with the withdrawal port through the withdrawal passage;

a collection surface defined by the second surface of the second buoy portion proximal to a center of rotation of the buoy fractionation system; and

an inlet port defined through the collection surface and in communication with the buoy withdrawal passage;

wherein the first buoy portion is spaced a distance apart from the second buoy portion.

8. The buoy fractionation system of claim 7, wherein the first surface is asymmetrically inclined from the first apex to each of the first edge and the second edge.

9. The buoy fractionation system of claim 8, wherein the asymmetrical incline of the first surface from the first apex to each of the first edge and the second edge includes a steeper incline towards the first edge than towards the second edge.

10. The buoy fractionation system of claim 7, wherein the second surface is asymmetrically inclined from the second apex to each of the first buoy sidewall and the second buoy sidewall.

11. The buoy fractionation system of claim 10, wherein the asymmetrical incline of the second surface from the second apex to each of the first buoy sidewall and the second buoy sidewall includes a steeper incline towards the first buoy sidewall than towards the second buoy sidewall.

12. The buoy fractionation system of claim 10, wherein the second apex is near a center of the second buoy portion.

13. The buoy fractionation system of claim 12, wherein the first apex is near a center of the first buoy portion.

14. The buoy fractionation system of claim 13, wherein the first apex is axially aligned with the second apex.

15. The buoy fractionation system of claim 14, further comprising:

a third buoy portion interconnecting the first buoy portion and the second buoy portion.

16. The buoy fractionation system of claim 15, wherein the third buoy portion interconnects the first buoy portion and the second buoy portion aligned with the first apex and second apex.

17. The buoy fractionation system of claim 7, further comprising:

a separation container in which the first buoy portion, the second buoy portion, and the third buoy portion are positioned;

wherein the first buoy portion and the second buoy portion are each fixed to the third buoy portion and at the spaced apart distance from one another;

wherein a volume is defined between the first buoy portion and the second buoy portion within the separation container based at least on the first buoy portion and the second buoy portion spaced the distance apart from one another.

18. The buoy fractionation system of claim 7, wherein the first buoy portion has a first surface that is proximal a center of rotation that is conical and tapers outward from the first apex distally;

wherein the second buoy portion has a second surface that is proximal the center of rotation that is conical and tapers outward from the second apex distally.

19. A method for separating a material with a buoy fractionation system, comprising:

placing a material in a container having a buoy assembly including,

a first buoy portion having a first apex on a first surface of the first buoy portion, wherein the first surface substantially defines a first cone having a slanted base,

a second buoy portion having a second apex on a second surface of the second buoy portion, wherein the second surface substantially defines a second cone having a slanted base, wherein the second buoy portion is spaced a distance apart from the first buoy portion,

a third buoy portion interconnecting the first buoy portion and the second buoy portion,

a withdrawal port,

a withdrawal passage formed through the third buoy portion and connected to the withdrawal port,

a buoy withdrawal passage defined through at least a portion of the second buoy portion and in communication with the withdrawal port through the withdrawal passage,

a collection surface defined by the second surface of the second buoy portion proximal to a center of rotation, and

an inlet port defined through the collection surface and in communication with the buoy withdrawal passage; and

applying a centrifugal force to the material relative to the first buoy portion wherein at least a selected portion of material travels a minimal distance relative to the first buoy portion and the second buoy portion due to a first height of the first buoy portion being substantially smaller than a second height of the second buoy portion, wherein at least the selected portion travels the minimal distance to a volume between the first buoy portion and the second buoy portion.

20. The method of claim 19, further comprising:

withdrawing at least the selected portion from between the first buoy portion and the second buoy portion through the withdrawal port near the first apex that is in fluid communication with the withdrawal passage formed through the third buoy portion and the inlet port from the volume between the first buoy portion and the second buoy portion.

21. The method of claim 20, wherein withdrawing at least the selected portion from between the first buoy portion and the second buoy portion further comprises withdrawing through the buoy withdrawal passage defined through at least a portion of the second buoy portion that is in communication with the withdrawal port through the withdrawal passage and the inlet port that is defined through a collection surface in the second buoy portion.

22. The method of claim 21, further comprising:

placing a separation container containing the first buoy portion, the second buoy portion, and the third buoy portion in a centrifuge device;

wherein applying a centrifugal force includes operating the centrifuge device with the separation container placed therein.