Light guide illumination devices

• US 8,328,403 B1
• Filed: 03/21/2012
• Issued: 12/11/2012
• Est. Priority Date: 03/21/2012
• Status: Active Grant

• Current Assignee: Morgan Innovation Incorporated
• Original Assignee: Morgan Solar Inc.
• Inventors: Morgan, John Paul, Dufour, Pascal
• Primary Examiner(s): Husar, Stephen F
• Application Number:
  US13/425,682
• Time in Patent Office: 265 Days
• Field of Search: 362 971- 973, 362/330, 362/606, 362/607, 362/616, 362/617, 362/619
• US Class Current: 362/606
• CPC Class Codes: F21V 13/02 Combinations of only two kinds of elements
• CPC Class Codes: F21V 7/0033 with successive reflections from one reflector to the next or following
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2105/00 Planar light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 6/0036 2-D arrangement of prisms, protrusions, indentations or roughened surfaces
• CPC Class Codes: G02B 6/0053 Prismatic sheet or layer; Brightness enhancement element, sheet or layer
• CPC Class Codes: G02B 6/0061 to provide homogeneous light output intensity
• CPC Class Codes: G02B 6/26 Optical coupling means G02B6/36, G02B6/42 take precedence

Abstract

A light-guide illumination device and system comprises a light source, a light redirecting slab and a light guide slab assembly. The light redirecting slab includes a generally planar face having optical redirecting elements, the optical redirecting elements having respective optical coupling surfaces situated distally from the planar face. The light guide slab assembly includes a planar face having an optically transmissive interface layer assembled onto a first planar face of the light guide slab and optically coupled to receive transmitted light directed from the light source. The light guide slab is pressed onto the redirecting slab such that the interface layer is deformed, creating optical bonds at the optical coupling surfaces of the optical redirecting elements, the formed optical bonds providing optical apertures for light transmission therethrough.

Claims

1. An illumination device comprising:

at least one light source;

a light redirecting slab made of optically transmissive material and comprising an optical output surface and an array of optical redirecting elements, each of the optical redirecting elements having an optical coupling surface situated distally from the optical output surface and at least one light redirecting surface for receiving light from the optical coupling surface and redirecting the light received therefrom toward the optical output surface for emission therefrom;

a substantially planar light guide slab made of an optically transmissive material and having a first surface, a second surface opposite the first surface and at least one input surface, the at least one input surface for receiving light from the at least one light source; and

an array of optical apertures optically coupling the first surface of the light guide slab and the optical coupling surfaces of the light redirecting slab, the optical apertures formed by at least one deformed optical coupling element;

wherein the first surface, the second surface and the at least one deformed optical coupling element are arranged one with respect to the other such that light entering the light guide slab is guided through the light guide slab via one or more reflections for insertion into the light redirecting slab.

2. The illumination device of claim 1, further comprising at least one secondary optical element for redirecting at least a portion of the light from one or more of the at least one light source into the light guide slab, each secondary optical element in optical communication with one or more of the at least one input surface of the light guide slab and with one or more of the at least one light source.

3. The illumination device of claim 2, further comprising at least one deformable secondary optical coupling element, each secondary optical coupling element coupling one of the at least one optical input surface of the light guide slab to an optical exit surface of one of the at least one secondary optical element.

4. The illumination device of claim 2, wherein one of the at least one secondary optical element is situated above the light guide slab and one of the at least one light source.

5. The illumination device of claim 1, wherein the at least one deformed optical coupling element is a single optically transmissive interface layer disposed between the light guide slab and the light redirecting slab to form the array of optical apertures.

6. The illumination device of claim 1, wherein the at least one deformed optical coupling element is a plurality of optically transmissive interface layers, each one of the plurality of optically transmissive interface layers disposed between the light guide slab and the optical coupling surface of one of the array of optical redirecting elements to form one of the array of optical apertures.

7. The illumination device of claim 1, wherein the at least one deformed optical coupling element is at least a portion of each of the optical redirecting elements including the optical coupling surface of the optical redirecting elements.

8. The illumination device of claim 1, wherein the deformed optical coupling element comprises a soft polymer material that is elastomeric.

9. The illumination device of claim 1, wherein the optical output surface comprises collimating elements.

10. The illumination device of claim 1, wherein the optical output surface is substantially planar.

11. The illumination device of claim 1, wherein the at least one light redirecting surface redirects light via total internal reflection.

12. The illumination device of claim 1, wherein each of the at least one light redirecting surface includes a parabolic section in cross-section.

13. The illumination device of claim 1, wherein each of the optical redirecting elements comprises a first light redirecting surface for receiving light that generally traveled in a first direction through the light guide slab and a second light redirecting surface for receiving light that generally traveled in a second direction, opposite the first direction, through the light guide slab, both of the first and the second light redirecting surfaces being optically coupled to the optical coupling surface of the said optical redirecting element and being arranged to redirect light impinging thereon toward the optical output surface;

and

wherein at least one peripheral edge of the light guide slab comprises a reflective element to reflect light that would otherwise escape from the light guide slab back into the light guide slab.

14. The illumination device of claim 13, wherein the reflective element is a mirror coating.

15. The illumination device of claim 13, wherein the reflective element is a prism for redirecting light via total internal reflection back into the light guide slab.

16. The illumination device of claim 1, wherein the first surface and the second surface of the light guide slab are substantially planar and parallel to one another.

17. The illumination device of claim 1, wherein the light guide slab is generally wedge-shaped and tapers away from the at least one light source.

18. The illumination device of claim 17, wherein the first surface of light guide slab is stepped.

19. The illumination device of claim 1, wherein the first surface of the light guide slab comprises a planar light guide layer and a plurality of light steepening elements extending from the planar light guide layer, each of the light steepening elements comprising at least one reflective surface for moderating the steepness of angles of the light being transmitted through the light guide slab to provide output light of generally uniform intensity across the light output surface, the steepness of the reflective surface increasing progressively from the at least one light source toward a peripheral edge of the light guide slab.

20. The illumination device of claim 1 having a linear geometry, wherein the optical redirecting elements are arranged in parallel lines.

21. The illumination device of claim 20, wherein the at least one light source is located along a peripheral edge parallel to the optical redirecting elements.

22. The illumination device of claim 1 having a central axis, wherein the at least one light source is located along the central axis and wherein each of the optical redirecting elements are annular, of a sequentially increasing diameter and concentrically arranged about the central axis.

23. The illumination device of claim 1, wherein:

the optical redirecting elements are annular and are located along substantially concentric circle arcs; and

the input surface is shaped as a circle arc substantially concentric with the optical redirecting elements and forms a portion of the peripheral edge of the light guide slab.

24. The illumination device of claim 23, wherein the light redirecting slab has a circular circumference, and the concentric circle arcs along which the optical redirecting elements are located are eccentric with the circular circumference of the light redirecting slab.

25. The illumination device of claim 1, wherein the optically transmissive material of both the light redirecting slab and the light guide slab is elastomeric.