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Workpiece spindles supported floating abrasive platen

  • US 8,328,600 B2
  • Filed: 08/11/2011
  • Issued: 12/11/2012
  • Est. Priority Date: 03/12/2010
  • Status: Expired due to Fees
First Claim
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1. An at least three-point, fixed-spindle floating-platen abrading machine comprising:

  • a) at least three rotary spindles having circular rotatable flat-surfaced spindle-tops that each have a spindle-top axis of rotation at the center of a respective rotatable flat-surfaced spindle-top for respective rotary spindles;

    b) the at least three spindle-tops'"'"' axes of rotation are perpendicular to the respective spindle-tops'"'"'flat surfaces;

    c) an abrading machine base having a horizontal nominally-flat top surface and a spindle-circle where the spindle-circle is coincident with the machine base nominally-flat top surface;

    d) at least three rotary spindle two-piece spindle-mount devices each comprising a rotatable spindle-mount spherical-action rotor and a stationary spindle-mount spherical-base where each respective spindle-mount spherical-action rotor and respective stationary spindle-mount spherical-base have a common-radius spherical joint wherein each respective rotatable spindle-mount spherical-action rotor is mounted in common-radius spherical-joint surface contact with a respective stationary spindle-mount spherical-base and wherein the respective rotatable spindle-mount spherical-action rotors are supported by the respective stationary spindle-mount spherical-bases where each respective rotary spindle two-piece spindle-mount device allows the respective rotatable spindle-mount spherical-action rotors to be rotated through spherical angles relative to the respective stationary spindle-mount spherical-bases and wherein the at least three rotary spindles are mechanically attached to respective at least three rotary spindle two-piece spindle-mount devices'"'"' rotatable spindle-mount spherical-action rotors;

    e) each of the at least three rotary spindle two-piece spindle-mount devices has at least one paired set of removable spherical-action rotor adhesive tabs where each paired set of removable spherical-action rotor adhesive tabs has a first removable adhesive tab that is attached to each respective spindle-mount spherical-action rotor and an adjacent second removable spherical-base adhesive tab that is attached to each respective spindle-mount spherical-action spherical-base so that a small gap exists between the respective first removable adhesive tab that is attached to each respective spindle-mount spherical-action rotor and the adjacent second removable spherical-base adhesive tab that is attached to each respective spindle-mount spherical-action spherical-base;

    f) the at least three rotary spindles are located with near-equal spacing between the respective at least three of the rotary spindles so that the respective at least three spindle-tops'"'"' axes of rotation intersect the machine base spindle-circle and the respective at least three rotary spindle two-piece spindle-mount devices'"'"' spindle-mount spherical-bases are mechanically attached to the machine base nominally-flat top surface to position the respective at least three rotary spindles at the near-equal spacing locations between the respective at least three rotary spindles;

    g) the at least three spindle-tops'"'"' flat surfaces are aligned to be co-planar with each other;

    h) a solidified liquid adhesive is present in the small gaps that exist between the respective paired sets of first removable spherical-action rotor adhesive tabs and the adjacent second removable spherical-base adhesive tabs wherein the solidified adhesive structurally bonds the respective paired sets of first removable spherical-action rotor adhesive tabs and the adjacent second removable spherical-base adhesive tabs together wherein the respective spindle-mount spherical-action rotors are structurally fixtured to the respective spindle-mount spherical-action spherical-bases such that the respective spindle-mount spherical-action rotors are prevented from moving relative to the respective spindle-mount spherical-action spherical-bases to maintain the co-planar alignment of the at least three spindle-tops'"'"' flat surfaces;

    i) a floating, rotatable abrading platen having a flat annular abrading-surface that has an annular abrading-surface radial width and an annular abrading-surface inner radius and an annular abrading-surface outer radius and the abrading platen is supported by and is rotationally driven about an abrading platen rotation axis located at a rotational center of the abrading platen by a spherical-action rotation device located at the rotational center of the abrading platen and the abrading platen spherical-action rotation device restrains the abrading platen in a radial direction relative to the abrading platen axis of rotation and the abrading platen axis of rotation is concentric with the machine base spindle-circle;

    j) wherein the abrading platen spherical-action rotation device allows spherical motion of the abrading platen about the abrading platen rotational center such that the flat annular abrading-surface of the abrading platen that is supported by the abrading platen spherical-action rotation device is nominally horizontal; and

    k) flexible abrasive disk articles having an abrasive coated surface comprising annular bands having an annular band radial width and an annular band radius and an annular band outer radius and a flexible abrasive disk is attached in flat conformal contact with an abrading platen flat annular abrading-surface such that the attached abrasive disk is concentric with the abrading platen flat annular abrading-surface and wherein the abrading platen flat annular abrading-surface radial width is at least equal to the radial width of the attached flexible abrasive disk abrasive coated annular abrading band and wherein the abrading platen flat annular abrading-surface provides conformal support of the full-abrasive-surface of the flexible abrasive disk abrasive coated surface annular band where the abrading platen flat annular band inner radius is less than an inner radius of the attached flexible abrasive disk abrasive coated surface annular band and where an abrading platen flat annular abrading-surface annular band outer radius is greater than the outer radius of the attached flexible abrasive disk abrasive coated surface annular band;

    l) wherein each flexible abrasive disk is attached in flat conformal contact with the abrading platen flat annular abrading-surface by a disk attachment technique selected from the group consisting of vacuum disk attachment, mechanical disk attachment and adhesive disk attachment;

    m) wherein equal-thickness workpieces have parallel opposed flat workpiece top surfaces and flat workpiece bottom surfaces are attached in flat-surfaced contact with the flat surfaces of the respective at least three spindle-tops where the workpiece bottom surfaces contact the flat surfaces of the respective at least three spindle-tops;

    n) wherein the abrading platen is vertically moveable along the abrading platen rotation axis by the abrading platen spherical-action rotation device to allow the abrasive surface of the flexible abrasive disk that is attached to the abrading platen flat annular abrading-surface to contact the top surfaces of the workpieces that are attached to the flat surfaces of the respective at least three spindle-tops wherein the at least three rotary spindles provide at least three-point support of the abrading platen;

    o) total abrading platen abrading contact force applied to workpieces that are attached to the respective at least three spindle-top flat surfaces by contact of the abrasive surface of the flexible abrasive disk that is attached to the abrading platen flat annular abrading-surface with the top surfaces of the workpieces that are attached to the flat surfaces of the respective at least three spindle-tops is controlled through the abrading platen spherical-action abrading platen rotation device to evenly distribute the total abrading platen abrading contact force to the workpieces attached to the respective at least three spindle-tops; and

    p) wherein the at least three spindle-tops having the attached equal-thickness workpieces can be rotated about the respective spindle-tops'"'"' rotation axes and the abrading platen having the attached flexible abrasive disk can be rotated about the abrading platen rotation axis to single-side abrade the equal-thickness workpieces that are attached to the flat surfaces of the at least three spindle-tops while the moving abrasive surface of the flexible abrasive disk that is attached to the moving abrading platen flat annular abrading-surface is in force-controlled abrading contact with the top surfaces of the equal-thickness workpieces that are attached to the respective at least three spindle-tops.

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