Manipulation of polarity and water content by stepwise selective extraction and fractionation of algae

• US 8,329,036 B2
• Filed: 05/16/2012
• Issued: 12/11/2012
• Est. Priority Date: 04/06/2010
• Status: Expired due to Fees

• Current Assignee: Heliae Development, LLC (PT Perusahaan Perkebunan London Sumatra Indonesia Tbk)
• Original Assignee: Heliae Development, LLC (PT Perusahaan Perkebunan London Sumatra Indonesia Tbk)
• Inventors: Kale, Aniket
• Primary Examiner(s): Drodge, Joseph
• Application Number:
  US13/473,279
• Publication Number:
  US 20120226028A1
• Time in Patent Office: 209 Days
• Field of Search: 443/05, 443/07, 446/05, 47/14, 210/632, 210/634, 210/638, 210/639, 210/656, 210/749, 210/770, 210/774, 210/806, 435/134, 435/262, 435/267, 435/271, 435/272, 554/12, 554/20, 554/21, 554/174, 554/175
• US Class Current: 210/634
• CPC Class Codes: A61P 7/00 Drugs for disorders of the blood or the extracellular fluid
• CPC Class Codes: B01D 11/04 of solutions which are liquid
• CPC Class Codes: C11B 1/10 by extracting
• CPC Class Codes: C11B 1/108 after-treatment, e.g. of miscellae
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel

Abstract

Methods for selective extraction and fractionation of algal lipids and algal products are disclosed. A method of selective removal of products from an algal biomass provides for single and multistep extraction processes which enable efficient separation of algal components. Among these components are neutral lipids synthesized by algae, which are extracted by the methods disclosed herein for the production of renewable fuels.

Claims

1. A method of selectively separating products from a wet algal biomass comprised of intact algal cells, the method comprising:

a. providing a wet algal biomass;

b. adding a first solvent set, to generate a first extraction mixture comprising a first liquid phase and a first solid phase, wherein the first liquid phase comprises between about 35% to about 50% water;

c. separating at least a portion of the first liquid phase from the first solid phase, wherein the first solid phase comprises intact algal cells;

d. combining the first solid phase with a second solvent set, to generate a second extraction mixture comprising a second liquid phase and a second solid phase, wherein the second liquid phase comprises between about 15% to about 25% water and is less polar than the first liquid phase;

e. separating at least a portion of the second liquid phase from the second solid phase, wherein the second solid phase comprises intact algal cells;

f. combining the second solid phase with a third solvent set, to generate a third extraction mixture comprising a third liquid phase and a third solid phase, wherein the third liquid phase comprises between about 5% and 15% water and is less polar than the first and second liquid phases; and

g. separating at least a portion of the third liquid phase from the third solid phase, wherein the third solid phase comprises intact algal cells and the first liquid fraction has a higher protein concentration than the second and third liquid fractions, the second liquid fraction has a higher polar lipids concentration than the first and third liquid fractions, and the third liquid fraction has a higher neutral lipids concentration than the first and second liquid fractions.

2. The method of claim 1, further comprising heating at least one of the first, second, or third extraction mixtures to a temperature below the boiling point of the extraction mixture.

3. The method of claim 1, further comprising recovering a first extraction product from the first liquid phase.

4. The method of claim 1, further comprising recovering a second extraction product from the second liquid phase.

5. The method of claim 1, further comprising recovering a third extraction product from the third liquid phase.

6. The method of claim 1, wherein at least one of the first, second or third extraction mixture is held under a pressure greater than or equal to atmospheric pressure for a period of time.

7. The method of claim 6, wherein the period of time is at least 45 minutes.

8. The method of claim 1, wherein at least one of the solvent sets comprises methanol, ethanol, isopropanol, acetone, ethyl acetate, acetonitrile, or any combinations thereof.

9. The method of claim 1, wherein the algal biomass is unfrozen.

10. The method of claim 1, further comprising adjusting the pH of the first extraction mixture to optimize protein extraction.

11. The method claim 1, wherein at least one of the first, second or third solvent sets comprises two water miscible or two water immiscible solvents.

12. The method of claim 1, wherein at least one of the first, second or third solvent sets comprises one or more water miscible solvents and one or more water immiscible solvents.

13. The method of claim 1, wherein the algal biomass is simultaneously at least partially dewatered while products are selectively extracted from the algal biomass.

14. A method of selectively separating products from a wet algal biomass comprised of intact algal cells, the method comprising:

a. providing a wet algal biomass;

b. adding a first solvent set, to generate a first extraction mixture comprising a first liquid phase and a first solid phase, wherein the first liquid phase comprises about 50% water;

c. separating at least a portion of the first liquid phase from the first solid phase, wherein the first solid phase comprises intact algal cells;

d. combining the first solid phase with a second solvent set, to generate a second extraction mixture comprising a second liquid phase and a second solid phase, wherein the second liquid phase comprises about 25% water and is less polar than the first liquid phase;

e. separating at least a portion of the second liquid phase from the second solid phase, wherein the second solid phase comprises intact algal cells;

f. combining the second solid phase with a third solvent set, to generate a third extraction mixture comprising a third liquid phase and a third solid phase, wherein the third liquid phase comprises between about 15% water and is less polar than the first and second liquid phases; and

g. separating at least a portion of the third liquid phase from the third solid phase, wherein the third solid phase comprises intact algal cells and the first liquid fraction has a higher protein concentration than the second and third liquid fractions, the second liquid fraction has a higher polar lipids concentration than the first and third liquid fractions, and the third liquid fraction has a higher neutral lipids concentration than the first and second liquid fractions.

15. The method of claim 14, further comprising heating at least one of the first, second, or third extraction mixtures to a temperature below the boiling point of the corresponding extraction mixture.

16. The method of claim 15, wherein the at least one of first, second or third extraction mixture is held under a pressure greater than or equal to atmospheric pressure for a period of time.

17. The method of claim 16, wherein the period of time is at least 45 minutes.

18. The method of claim 15, wherein at least one of the solvent sets comprises methanol, ethanol, isopropanol, acetone, ethyl acetate, acetonitrile, or any combinations thereof.

19. The method of claim 15, wherein the algal biomass is simultaneously at least partially dewatered while products are selectively extracted from the algal biomass.

20. The method of claim 15, wherein the algal biomass is unfrozen.

21. The method of claim 15, further comprising adjusting the pH of the first extraction mixture to optimize protein extraction.