Methods for producing omni-directional multi-layer photonic structures

• US 8,329,247 B2
• Filed: 02/19/2009
• Issued: 12/11/2012
• Est. Priority Date: 02/19/2009
• Status: Active Grant

• Current Assignee: Toyota Motor Corporation
• Original Assignee: Toyota Motor Engineering & Manufacturing North America Incorporated (Toyota Motor Corporation)
• Inventors: Banerjee, Debasish, Grayson, Benjamin Alan, Zhang, Minjuan, Ishii, Masahiko
• Primary Examiner(s): Tentoni, Leo B
• Application Number:
  US12/389,256
• Publication Number:
  US 20100209593A1
• Time in Patent Office: 1,391 Days
• Field of Search: 427/8, 427/9, 427/10, 427/162
• US Class Current: 427/8
• CPC Class Codes: G02B 27/0012 Optical design, e.g. procedures, algorithms, optimisation routines
• CPC Class Codes: G02B 5/0825 the reflecting layers comprising dielectric materials only

Abstract

A method for producing a multi-layer photonic structure having at least one group of alternating layers of high index material and low index material may include, determining a characteristic property function for the multi-layer photonic structure, determining a thickness multiplier for the at least one group of alternating layers based on a comparison of the characteristic property function to a target profile, adjusting the characteristic property function with the determined thickness multiplier, and comparing an adjusted characteristic property function to the target profile, wherein, when the adjusted characteristic property function does not approximate the target profile, at least one additional group of layers is added to the multi-layer photonic structure.

Claims

1. A method for producing a multi-layer photonic structure comprising at least one group of alternating layers of high index material and low index material, the method comprising:

determining a characteristic property function for the multi-layer photonic structure;

determining a thickness multiplier for the at least one group of alternating layers by fitting the characteristic property function to a target profile;

adjusting the characteristic property function with the determined thickness multiplier; and

comparing an adjusted characteristic property function to the target profile, wherein, when the adjusted characteristic property function does not approximate the target profile, at least one additional group of layers is added to the multi-layer photonic structure.

2. The method of claim 1 further comprising:

calculating a thickness of the layers of high index material and low index material in the at least one group of alternating layers based on the determined thickness multiplier for the at least one group of alternating layers when the adjusted characteristic property function approximates the target profile; and

forming the multi-layer photonic structure on a substrate by depositing the at least one group of alternating layers of high index material and low index material on the substrate such that each layer of the multi-layer structure comprises the calculated thickness.

3. The method of claim 1 wherein the characteristic property function represents the reflectance of the multi-layer photonic structure, the transmittance of the multi-layer photonic structure or the absorptance of multi-layer photonic structure.

4. The method of claim 1 wherein the characteristic property function is determined using a transfer matrix method.

5. The method of claim 4 further comprising selecting an index of refraction n_L for the low index material, an index of refraction n_H for the high index material, a reference wavelength λ

_ref, an index of refraction n₀ for an incidence medium, an index of refraction n_substrate for a substrate medium, an angle of incidence θ

₀ of incident light and a polarization of incident light.

6. The method of claim 1 wherein:

the at least one group of alternating layers comprises multiple groups of alternating layers; and

a thickness multiplier is determined for each group of alternating layers.

7. A method for producing an omni-directionally reflective multi-layer photonic structure comprising at least one group of alternating layers of high index material and low index material, the method comprising:

determining reflectance functions for the multi-layer photonic structure for multiple angles of light incident on the multi-layer photonic structure;

determining a value for a thickness multiplier for each group of alternating layers by fitting the reflectance function for each angle of light to a target reflectance profile;

adjusting the reflectance function for each angle of light based on the determined thickness multipliers; and

comparing the adjusted reflectance function for each angle of light to the target reflectance profile, wherein, when the adjusted reflectance functions do not approximate the target reflectance profile, at least one additional group of layers is added to the multi-layer photonic structure.

8. The method of claim 7 further comprising determining an average thickness multiplier for each group of layers based on the thickness multiplier of each group of layers for each angle of light when the adjusted reflectance profiles for each angle of light approximate the target reflectance profile.

9. The method of claim 7 further comprising:

calculating a thickness of the layers of high index material and low index material in each group of alternating layers based on the determined value of the average thickness multiplier for each group of alternating layers; and

forming the multi-layer photonic structure on a substrate by depositing the at least one group of alternating layers of high index material and low index material on the substrate such that each layer of the multi-layer structure comprises the calculated thickness.

10. The method of claim 7 wherein the reflectance is determined by a transfer matrix method.

11. The method of claim 7 further comprising selecting an index of refraction n_L for the low index material, an index of refraction n_H for the high index material, a reference wavelength λ

_ref, an index of refraction n₀ for an incidence medium, an index of refraction n_substrate for a substrate medium, an angle of incidence θ

₀ of incident light and a polarization of incident light.

12. The method of claim 7 wherein the reflectance function is fit to the target reflectance profile with a non-linear curve fitting algorithm.

13. A method for producing an omni-directional UV-IR reflector comprising at least one group of alternating layers of high and low index material, the method comprising:

determining reflectance functions for multiple angles of light incident on the multi-layer photonic structure;

selecting a target reflectance profile having about 100% reflectance for wavelengths of light in the UV range of the electromagnetic spectrum, less than 100% reflectance for wavelengths of light in the visible range of the electromagnetic spectrum, and about 100% reflectance for wavelengths of light in the IR range of the electromagnetic spectrum;

determining a value for the at least one thickness multiplier by fitting the reflectance function for each angle of light to a target reflectance profile; and

adjusting the reflectance function for each angle of light based on the determined thickness multipliers; and

comparing the adjusted reflectance function for each angle of light to the target reflectance profile, wherein, when the adjusted reflectance functions do not approximate the target reflectance profile, at least one additional group of layers is added to the multi-layer photonic structure.

14. The method of claim 13 further comprising determining an average thickness multiplier for each group of layers based on the thickness multiplier of each group of layers for each angle of light when the adjusted reflectance profiles for each angle of light approximate target profile.

15. The method of claim 13 further comprising:

calculating a thickness of the layers of high index material and low index material in the at least one group of alternating layers based on the determined average thickness multiplier for each group of alternating layers; and

forming the multi-layer photonic structure on a substrate by depositing each group of alternating layers of high index material and low index material on the substrate such that each layer of the multi-layer structure comprises the calculated thickness.

16. The method of claim 13 wherein the target reflectance profile is a square-well function comprising a reflectance of 100% for wavelengths from about 200 nm to about 350 nm, a reflectance of about 10% for wavelengths from about 350 nm to about 850 nm, and a reflectance of 100% for wavelengths from about 850 nm to about 2100 nm.

17. The method of claim 13 wherein the reflectance is determined by a transfer matrix method.

18. The method of claim 17 further comprising selecting an index of refraction n_L for the low index material, an index of refraction n_H for the high index material, a reference wavelength λ

_ref, an index of refraction n₀ for an incidence medium, an index of refraction n_substrate for a substrate medium, and a polarization of incident light.

19. The method of claim 18 wherein the at least one group of alternating layers has a form [0.5 mL mH 0.5 mL] wherein m is the thickness multiplier, L is a layer of low index material and H is a layer of high index material.

20. The method of claim 19 wherein a thickness D_L of each layer of low index material is: