Lead acid battery de-sulfation

• US 8,330,428 B2
• Filed: 11/09/2009
• Issued: 12/11/2012
• Est. Priority Date: 11/12/2008
• Status: Active Grant

• Current Assignee: Bravo Zulu International Ltd.
• Original Assignee: Bravo Zulu International Ltd.
• Inventors: Zeier, Bruce Eric
• Primary Examiner(s): WILLIAMS, ARUN C
• Application Number:
  US12/590,466
• Publication Number:
  US 20100117604A1
• Time in Patent Office: 1,128 Days
• Field of Search: 320/166
• US Class Current: 320/166
• CPC Class Codes: H01M 10/06 Lead-acid accumulators semi-lead accumulators H01M10/20
• CPC Class Codes: H01M 10/4242 Regeneration of electrolyte or reactants
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A de-sulfating device including a plurality of capacitive discharge channels selectively activatable by a control board to provide a pulse wave modulated de-sulfating current to a lead-acid battery. Some exemplary embodiments may provide a de-sulfating current comprising a repeating pattern including an about 0.75 ms ON pulse followed by an about 4.5 ms OFF period, which may be applied to the battery at an operator-adjustable peak amperage of about 0-350 amps. The extent of sulfation of the battery may be ascertained by measuring the impedance of the battery.

Claims

1. A method of de-sulfating a battery comprising:

connecting a de-sulfating device to a battery;

applying electrical pulses to the battery using the de-sulfating device,

wherein the operation of applying electrical pulses to the battery using the de-sulfating device includes selectively repeatedly activating a plurality of channel power pack modules electrically connected between an alternating current source and the battery;

wherein, when activated, an individual channel power pack module provides one ON pulse to the battery, and

wherein the plurality of channel power pack modules includes a first channel power pack module and a second channel power pack module; and

wherein the operation of applying electrical pulses to the battery using the de-sulfating device includes alternately activating the first channel power pack module and the second channel power pack module so that together, the first channel power pack module and the second channel power pack module provide pulses including a repeating pattern including an about 0.1-1.5 ms ON pulse followed by an about 1-6 ms OFF period.

2. A battery de-sulfation device comprising:

an alternating current source;

output conductors configured for electrical connection to a battery;

a plurality of channel power pack modules electrically interposing the alternating current source and the output conductors, each channel power pack module including

a rectifier electrically connected to the alternating current source,

a capacitor electrically connected to an output of the rectifier,

a switching device electrically connected to the capacitor, and

a diode electrically connected to the output of the switching module; and

a master control board operative to control a conduction state of each of the switching devices;

wherein the master control board is configured to control the conduction states of the switching devices to provide a pulsed direct current output to the battery;

wherein the master control board is configured to control the conduction states of the switching devices associated with the first channel power pack module and the second channel power pack modules alternately such that each of the first channel power pack module and the second channel power pack module outputs a repeating pattern including an about 0.75 ms ON pulse followed by an about 9.75 ms OFF period and, together, the first channel power pack module and the second channel power pack module provide to the battery a repeating pattern including an about 0.75 ms ON pulse followed by an about 4.5 ms OFF period.

3. The device of claim 2, wherein the alternating current source is a variable voltage alternating current source, and wherein a voltage output from the variable voltage alternating current source is adjustable by an operator.

4. The device of claim 2, wherein the master control board is configured to control the conduction states of the switching devices to provide a pulsed direct current output to the battery including a repeating pattern including approximately 0.75 ms ON pulses interposed by approximately 4.5 ms OFF periods.

5. The device of claim 2, further comprising;

a peak amperage indicator providing an indication of a peak amperage provided to the battery;

an average amperage indicator providing an indication of a root-mean-square amperage provided to the battery; and

an impedance indicator providing an indication of an impedance of the battery;

wherein the impedance is determined at least in part by ascertaining a difference between the peak amperage provided to the battery and the root-mean-square amperage provided to the battery.

6. The device of claim 2, wherein

the plurality of channel power pack modules comprise two or more channel power pack modules;

and

each additional channel power pack module corresponds to lower frequency pulses by each channel power pack module.