Image forming apparatus

• US 8,331,833 B2
• Filed: 10/15/2010
• Issued: 12/11/2012
• Est. Priority Date: 10/28/2009
• Status: Active Grant

• Current Assignee: Konica Minolta Business Technologies Incorporated (Konica Minolta Inc.)
• Original Assignee: Konica Minolta Business Technologies Incorporated (Konica Minolta Inc.)
• Inventors: Akita, Hiroshi, Furuta, Tatsuya
• Primary Examiner(s): Gray, David
• Assistant Examiner(s): HYDER, G.M. ALI
• Application Number:
  US12/906,023
• Publication Number:
  US 20110097117A1
• Time in Patent Office: 788 Days
• Field of Search: 399/267, 399/270
• US Class Current: 399/270
• CPC Class Codes: G03G 15/0907 with bias voltage G03G15/065 takes precedence
• CPC Class Codes: G03G 2215/0609 magnetic brush

Abstract

Disclosed is an image forming apparatus, which makes it possible to remove the resistance reduced carriers included in the developer without abandoning normal carriers whose resistances have not reduced, even in mid-course of implementing the image forming operation. The image forming apparatus includes: a carrier adhering roller to make at least a part of carriers, included in the developer, shift and adhere onto a carrier adhering roller in response to an electric field generated between the developer conveyance member and the carrier adhering roller, a recollection roller, rotatably disposed in such a manner that the recollection roller and the carrier adhering roller oppose to each other with a gap between them, to attract carriers, currently adhered onto the carrier adhering roller, onto a circumferential surface of the recollection roller; and a scraping member, contacting the recollection roller, to scrape the adhered carriers off the circumferential surface of the recollection roller.

Claims

1. An image forming apparatus that is provided with a photoreceptor member that rotates while bearing an electrostatic latent image thereon, and a developing device to develop the electrostatic latent image formed on the photoreceptor member, comprising:

a developer conveyance member, rotatably disposed inside the developing device in such a manner that the developer conveyance member and the photoreceptor member oppose to each other at a first opposing position while placing a first predetermined gap between them, and bearing developer constituted by toner and carriers, thereon, so as to convey the developer to the first opposing position, wherein the electrostatic latent image, borne on the photoreceptor member, is developed at the first opposing position between the photoreceptor member and the developer conveyance member, by shifting the toner included in the developer, borne on the developer conveyance member, onto the photoreceptor member in response to a first electric field generated at the first predetermined gap between the photoreceptor member and the developer conveyance member;

a carrier adhering roller, rotatably disposed in such a manner that the carrier adhering roller and the developer conveyance member oppose to each other at a second opposing position while placing a second predetermined gap between them, so as to make at least a part of the carriers, included in the developer currently borne on the developer conveyance member, shift and adhere onto the carrier adhering roller in response to a second electric field generated at the second predetermined gap between the developer conveyance member and the carrier adhering roller;

a recollection roller, rotatably disposed in such a manner that the recollection roller and the carrier adhering roller oppose to each other at a third opposing position while placing a third predetermined gap between them, to generate a magnetic field at the third opposing position so as to attract adhered carriers, currently adhered onto the carrier adhering roller, onto a circumferential surface of the recollection roller; and

a scraping member, contacting the recollection roller, to scrape the adhered carriers off the circumferential surface of the recollection roller.

2. The image forming apparatus of claim 1,

wherein the second opposing position is located upstream the first opposing position in a rotating direction of the developer conveyance member.

3. The image forming apparatus of claim 1,

wherein a strength of the second electric field to be applied to the second predetermined gap, located at the second opposing position, is set at such a value that is greater than that of the first electric field to be generated between a solid exposure section of the photoreceptor member and the developer conveyance member.

4. The image forming apparatus of claim 1,

wherein an amount of developer to be borne and conveyed by the photoreceptor member is regulated by the carrier adhering roller.

5. The image forming apparatus of claim 1,

wherein the carrier adhering roller is made of a nonmagnetic material.

6. The image forming apparatus of claim 1,

wherein the recollection roller rotates in a direction reverse to a rotating direction of the carrier adhering roller, at the third opposing position.

7. The image forming apparatus of claim 1,

wherein the scraping member is an elastic plate-shaped member.

8. A carrier recollecting method, which is to be employed for an image forming apparatus that is provided with a photoreceptor member that rotates while bearing an electrostatic latent image thereon, and a developing device that includes a developer conveyance member, rotatably disposed inside the developing device in such a manner that the developer conveyance member and the photoreceptor member oppose to each other at a first opposing position while placing a first predetermined gap between them, and bearing developer constituted by toner and carriers, thereon, so as to convey the developer to the first opposing position, wherein the electrostatic latent image, borne on the photoreceptor member, is developed at the first opposing position between the photoreceptor member and the developer conveyance member, by shifting the toner included in the developer, borne on the developer conveyance member, onto the photoreceptor member in response to a first electric field generated at the first predetermined gap between the photoreceptor member and the developer conveyance member, the carrier recollecting method comprising:

making at least a part of the carriers, included in the developer currently borne on the developer conveyance member, shift and adhere onto a carrier adhering roller, rotatably disposed in such a manner that the carrier adhering roller and the developer conveyance member oppose to each other at a second opposing position while placing a second predetermined gap between them, in response to a second electric field generated at the second predetermined gap between the developer conveyance member and the carrier adhering roller;

attracting adhered carriers, currently adhered onto the carrier adhering roller, onto a circumferential surface of a recollection roller, rotatably disposed in such a manner that the recollection roller and the carrier adhering roller oppose to each other at a third opposing position while placing a third predetermined gap between them, and generating a magnetic field at the third opposing position; and

scraping the adhered carriers off the circumferential surface of the recollection roller by employing a scraping member currently contacting the recollection roller.

9. The carrier recollecting method of claim 8,

wherein the second opposing position is located upstream the first opposing position in a rotating direction of the developer conveyance member.

10. The carrier recollecting method of claim 8,

wherein a strength of the second electric field to be applied to the second predetermined gap, located at the second opposing position, is set at such a value that is greater than that of the first electric field to be generated between a solid exposure section of the photoreceptor member and the developer conveyance member.