Inflator

• US 8,333,154 B2
• Filed: 12/07/2011
• Issued: 12/18/2012
• Est. Priority Date: 08/09/2007
• Status: Active Grant

• Current Assignee: Daicel Chemical Industries Limited (Daicel Corporation), Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Daicel Chemical Industries Limited (Daicel Corporation), Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Itou, Yasushi, Matsuda, Naoki, Fukuyama, Takaki, Ozaki, Toru, Murase, Hiroki, Fukawatase, Osamu, Komine, Yusuke, Kobayashi, Tomoharu
• Primary Examiner(s): BERGIN, JAMES S
• Application Number:
  US13/313,903
• Publication Number:
  US 20120090493A1
• Time in Patent Office: 377 Days
• Field of Search: 102/530, 102/531, 280/736, 280/740, 280/741
• US Class Current: 102/530
• CPC Class Codes: B60R 21/261 with means other than bag structure to diffuse or guide inflation fluid
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder

Abstract

An inflator (1) comprised of an inner case (19) and an outer case (28). The inflator (1) includes a combustion chamber located inside the inner case (19), a plurality of gas discharge ports (16) formed on the outer case (28), a gas outlet port (11) formed on an outer surface of the inner case (19) and a gas guide section that guides the inflation gas exited the gas outlet port (11) toward the gas discharge ports (16). The gas guide section includes between the outer case (28) and inner case (19) a guide wall (13a) provided with a guide plane that contacts with and redirects the inflation gas. The guide plane is formed into an arc face so as to swivel the inflation gas exited the gas outlet port (11) in a swirl or helical fashion, guide the inflation gas toward the gas discharge ports (16) and capture residuals.

Claims

1. An inflator comprising:

an ignition device having an ignition-device case with holes defined in an outer circumference of the ignition-device case;

an inner case;

an outer case mounted around the inner case;

a combustion chamber located inside the inner case and housing gas generating charge for combustion to generate an inflation gas upon ignition of the ignition device, wherein a fire propagates into the combustion chamber through the holes defined in the ignition-device case;

a plurality of gas discharge ports formed on the outer case for discharging the inflation gas generated in the combustion chamber to an exterior;

a gas outlet port that is formed on an outer surface of the inner case and allows exit of the inflation gas generated in the combustion chamber; and

a gas guide section that guides the inflation gas exited the gas outlet port toward the gas discharge ports,

wherein;

both of the outer case and inner case are cylindrical in shape;

the gas outlet port is formed on an end face in an axial direction of the inner case;

the outer case includes a generally discoid wall that covers the end face in the axial direction of the inner case and a generally cylindrical circumferential wall that so extends from the outer circumferential edge of the wall as to cover an outer circumference in a circumferential direction of the inner case;

the gas discharge ports are located on a region of the circumferential wall of the outer case remote from the generally discoid wall;

the gas guide section includes between the outer case and inner case a guide wall provided with a guide plane that is an arc face in shape, contacts with and redirects the inflation gas and captures residuals; and

the guide wall is formed into a swirl as viewed from an axial direction of the inflator and located proximate the end face of the inner case having the outlet port and between the inner case and the outer case such that the guide wall swivels an inflation gas exited the gas outlet port outwardly from a central area of the end face of the inner case in a swirl fashion along the guide plane and then makes the gas travel through a void provided between an inner circumferential plane in the circumferential direction of the outer case and an outer circumferential plane in a circumferential direction of the inner case in a helical fashion before the gas is discharged from the gas discharge ports.

2. The inflator as set forth in claim 1, wherein:

a plurality of the guide wall are formed in such a manner as to partition a space between the inner case and outer case; and

the gas outlet port is formed between any adjacent guide walls.

3. The inflator as set forth in claim 1, wherein:

the gas outlet port is formed on both end faces in the axial direction of the inner case; and

the guide plane is formed on both of the end faces of the inner case.

4. The inflator as set forth in claim 3, wherein:

in a projected state as viewed from one side on the axial direction of the inner case, the guide plane on a first end face of the inner case is so configured as to redirect the inflation gas in an opposite direction to that by the guide plane on a second end face of the inner case.

5. The inflator as set forth in claim 1, further comprising between the inner circumferential plane in the circumferential direction of the outer case and the outer circumferential plane in the circumferential direction of the inner case a wire member acting as the guide wall, the wire member being helical in shape and separate from the outer case and inner case,

wherein a region of the inner circumferential plane in the circumferential direction of the outer case and on an interspace of the wire member constitutes the guide plane.

6. The inflator as set forth in claim 5, wherein:

the gas outlet port is formed on both end faces in the axial direction of the inner case; and

the guide plane is formed on both of the end faces of the inner case.

7. The inflator as set forth in claim 1, wherein:

the ignition device further includes an initiator supported at a root region of the ignition-device case; and

a leading end plane of the ignition-device case extends beyond the outer surface of the inner case.

8. The inflator as set forth in claim 7, wherein the ignition device further includes a booster propellant housed in a leading end region of the ignition-device case.