Highly flexible stent and method of manufacture

• US 8,333,799 B2
• Filed: 02/07/2008
• Issued: 12/18/2012
• Est. Priority Date: 02/12/2007
• Status: Active Grant

• Current Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Bales, Thomas O. Jr., Jahrmarkt, Scott L., Slater, Charles R., Kratsch, Peter K.
• Primary Examiner(s): Snow, Bruce E
• Assistant Examiner(s): Dukert, Brian
• Application Number:
  US12/526,711
• Publication Number:
  US 20110004290A1
• Time in Patent Office: 1,776 Days
• Field of Search: 623/1.16, 623/1.22
• US Class Current: 623/1.22
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: B32B 37/14 characterised by the properties of the layers

Abstract

Preferred embodiments of a stent with a high degree of flexibility are shown and described. The stent can include a continuous helical winding having interconnected struts joined at vertices, and having bridges connecting sections of the helical winding to each other. An annular ring can be provided at one or both ends of the helical winding, and the annular ring can have five extensions extending to connect to the helical winding. One of the extensions can connect to a bridge and another extension can connect to a vertex. The struts at the ends of the helical winding can have strut lengths that differ from the strut lengths of the struts in a central portion of the winding between the ends of the winding.

Claims

1. An implantable prosthesis comprising:

a continuous helical winding having a plurality of circumferential sections circumscribing a longitudinal axis from a first end to a second end to define a tube, the circumferential sections being spaced apart along the axis and including a plurality of struts joined together end to end, the end to end joining of two struts of the plurality of struts defining a vertex between the two struts;

a plurality of bridges connecting one circumferential section to an adjacent circumferential section; and

an annular ring including adjacent struts joined together and having five extensions with a first extension and a second extension extending from the annular ring and connecting to the first or second ends of the continuous helical winding, the first extension connecting to an end vertex at the first or second end, the second extension connecting to one of the plurality of bridges.

15. The implantable prosthesis of claim 1, wherein the annular ring is continuous.

2. An implantable prosthesis comprising:

a continuous helical winding having a plurality of circumferential sections circumscribing a longitudinal axis from a first end to a second end to define a tube, the circumferential sections including a first end circumferential section at the first end and a second end circumferential section at the second end and one or more central circumferential sections therebetween, the circumferential sections being spaced apart along the axis and including a plurality of struts joined together end to end, the end to end joining of two struts of the plurality of struts defining a vertex between the two struts, at least one of the vertices of the first or second end circumferential sections being an end vertex formed by a joining of two final struts of the first or second end circumferential sections;

a plurality of bridges connecting one circumferential section to an adjacent circumferential section; and

an annular ring having five extensions extending therefrom and connecting to the continuous helical winding, at least one extension connecting to the end vertex, at least one of the two final struts joining together to define the end vertex having an end strut length, the end strut length being different than a range of central strut lengths of the struts of the one or more central circumferential sections.

3. The implantable prosthesis of claim 2, the helical winding and the plurality of bridges having an expanded and unimplanted condition.

4. The implantable prosthesis of claim 2, the helical winding including zig-zag struts.

5. The implantable prosthesis of claim 2, the plurality of bridges having a minimum width greater than a width of any strut.

6. The implantable prosthesis of claim 2, the helical winding having a single helical winding.

7. The implantable prosthesis of claim 2, the helical winding having a plurality of separate helical windings connected to each other.

8. The implantable prosthesis of claim 2, at least one of the plurality of bridges extending substantially parallel with respect to the axis of the implantable prosthesis.

9. The implantable prosthesis of claim 2, at least one of the plurality of bridges extending obliquely with respect to an axis extending parallel to the axis of the implantable prosthesis.

10. The implantable prosthesis of claim 2, at least one of the plurality of bridges directly connecting a peak of one circumferential section to another peak of an adjacent circumferential section.

11. The implantable prosthesis of claim 2, at least one of the plurality of bridges directly connecting a peak of one circumferential section to a trough of an adjacent circumferential section.

12. The implantable prosthesis of claim 2, at least one of the plurality of bridges directly connecting a trough of one circumferential section to a trough of an adjacent circumferential section.

13. The implantable prosthesis of claim 2, a width of at least one strut being approximately 65 microns.

14. The implantable prosthesis of claim 2, a width of at least one strut being approximately 80% of a width of at least one of the plurality of bridges.

16. The implantable prosthesis of claim 2, wherein the annular ring includes adjacent struts joined together.

17. The implantable prosthesis of claim 2, wherein the annular ring is continuous.