Protective device for an electrical supply facility

• US 8,335,062 B2
• Filed: 03/08/2010
• Issued: 12/18/2012
• Est. Priority Date: 03/08/2010
• Status: Active Grant

• Current Assignee: Pass & Seymour Incorporated (Legrand SA)
• Original Assignee: Pass & Seymour Incorporated (Legrand SA)
• Inventors: Haines, Joshua P., Morgan, Kent R., Mueller, Brian
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): CLARK, CHRISTOPHER JAY
• Application Number:
  US12/719,529
• Publication Number:
  US 20110216452A1
• Time in Patent Office: 1,016 Days
• Field of Search: 361 42- 50, 320/109
• US Class Current: 361/42
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: H02H 3/00 Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal electric working condition with or without subsequent reconnection specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems H02H7/00; systems for change-over to standby supply H02J9/00 ; integrated protection for motors H02H7/0822
• CPC Class Codes: H02H 3/16 responsive to fault current to earth, frame or mass with balanced or differential arrangement H02H3/26 ; monitoring earth connection H02H5/105
• CPC Class Codes: H02H 5/105 responsive to deterioration or interruption of earth connection for preventing switching-on H02H11/001

Abstract

The present invention is directed to an electrical device configured to be disposed in an electrical distribution system between a source of electrical power and an electrical load. The electrical distribution system includes at least one line hot conductor, a line neutral conductor, and a line ground conductor. The line neutral conductor and the line ground conductor are connected to earth ground at a termination point in the electrical distribution system. The electrical load includes at least one load hot conductor, a load neutral conductor, and a load ground conductor. The device comprises a power supply coupled to the power input mechanism. The power supply comprises at least one DC voltage output terminal and a reference terminal coupled to the line ground termination element. A voltage parameter detection circuit is configured to take a first voltage reading from a first termination element of the plurality of line termination elements and a second voltage reading from a second termination element of the plurality of line termination elements to derive at least one voltage parameter therefrom. The first voltage reading and the second voltage reading are referenced to the reference terminal. The circuit interrupter is driven into the tripped state if the at least one voltage parameter does not meet a predetermined condition, the voltage parameter detection circuit being operational when the reference terminal is not at an earth ground potential.

Claims

1. An electrical device configured to be disposed in an electrical distribution system between a source of electrical power and an electrical load, the electrical distribution system including at least one line hot conductor, a line neutral conductor, and a line ground conductor, the line neutral conductor and the line ground conductor being connected to earth ground at a termination point in the electrical distribution system, the electrical load including at least one load hot conductor, a load neutral conductor, and a load ground conductor, the device comprising:

a power input mechanism including a plurality of line termination elements and a line ground termination element, the plurality of line termination elements including at least one line hot termination element configured to terminate the at least one line hot conductor and a line neutral termination element configured to terminate the line neutral conductor, the line ground termination element being configured to terminate the line ground conductor, the power input mechanism being configured to direct electric power into the device;

a power output mechanism including a plurality of load termination elements and a load ground termination element, the plurality of load termination elements including at least one load hot termination element configured to terminate the at least one load hot conductor and a load neutral termination element configured to terminate the load neutral conductor, the load ground termination element being configured to terminate the load ground conductor, the power output mechanism being configured to direct electric power provided by the source of electrical power via the power input mechanism to the electrical load;

a fault detection circuit coupled to the plurality of line termination elements and configured to detect at least one fault-related electrical perturbation propagating in the electrical distribution system;

a circuit interrupter mechanism coupled to the fault detection circuit, the circuit interrupter mechanism being configured to interrupt electrical continuity between the plurality of line termination elements and the plurality of load termination elements in a tripped state and establish electrical continuity between the plurality of line termination elements and the plurality of load termination elements in a reset state;

a power supply coupled to the power input mechanism, the power supply including a plurality of power supply input terminals coupled to the plurality of line termination elements, the power supply further comprising at least one DC voltage output terminal and a reference terminal coupled to the line ground termination element;

a ground continuity detection circuit configured to detect a ground discontinuity condition in a current path that includes at least the line ground conductor, the ground discontinuity condition being characterized by a ground impedance greater than a predetermined threshold, the circuit interrupter being prevented from entering the reset state when the ground discontinuity condition is detected, the ground continuity detection circuit being configured to monitor the current path for the ground discontinuity condition after the circuit interrupter mechanism is in the reset state; and

a voltage parameter detection circuit configured to take a first voltage reading from a first termination element of the plurality of line termination elements and a second voltage reading from a second termination element of the plurality of line termination elements to derive at least one voltage parameter therefrom, the first voltage reading and the second voltage reading being referenced to the reference terminal, the circuit interrupter being driven into the tripped state if the at least one voltage parameter does not meet a predetermined condition, the voltage parameter detection circuit being operational when the reference terminal is not at an earth ground potential.

2. The device of claim 1, wherein the at least one fault-related electrical perturbation includes a ground fault condition associated with the electric load.

3. The device of claim 1, wherein the first termination element is coupled to the at least one line hot conductor and the second termination element is coupled to the line neutral conductor.

4. The device of claim 1, wherein the at least one line hot conductor includes a first line hot conductor and a second line hot conductor, and wherein the first termination element is coupled to the first line hot conductor and the second termination element is coupled to the second line hot conductor.

5. The device of claim 1, wherein the at least one voltage parameter includes a voltage magnitude of the electrical power.

6. The device of claim 1, wherein the at least one voltage parameter includes a frequency of the electrical power.

7. The device of claim 1, wherein the at least one voltage parameter includes a voltage zero-cross parameter, the voltage zero-cross parameter indicative of a zero crossing wherein an instantaneous voltage magnitude is substantially equal to zero.

8. The device of claim 7, wherein the voltage parameter detection circuit provides a voltage parameter detection output signal only when the voltage zero-cross parameter meets a predefined condition, the circuit interrupter mechanism being prevented from entering the reset state in an absence of the voltage parameter detection output signal.

9. The device of claim 8, wherein the voltage parameter detection output signal is timed such that the circuit interrupter is driven into the reset state at the zero crossing.

10. The device of claim 8, wherein the predefined condition corresponds to a predetermined frequency range.

11. The device of claim 8, wherein the predefined condition corresponds to a predetermined maximum jitter value based on a comparison of a plurality of intervals derived from at least three zero crossings.

12. The device of claim 8, wherein the predefined condition corresponds to a predetermined time interval between successive zero crossings.

13. The device of claim 12, wherein the predetermined time interval is substantially equal to a time interval greater than one-half a period of an expected frequency of the source of the electrical power.

14. The device of claim 13, wherein the predefined condition includes a predetermined polarity.

15. The device of claim 8, further comprising a delay timer coupled to the voltage parameter detection circuit, the delay timer delaying the voltage parameter detection output signal by a predetermined time duration such that the circuit interrupter mechanism enters the reset state at a time proximate the zero crossing.

16. The device of claim 8, further comprising a reset detection circuit that measures a time interval between a zero crossing and a time that the circuit interrupter enters the reset state in response to the voltage parameter detection output signal, the voltage parameter detection circuit being configured to adjust a timing of a subsequent voltage parameter detection output signal such that the time interval is reduced to substantially zero.

17. The device of claim 7, wherein the source of electrical power is selected from a group of electrical power sources that include a single phase electrical power source, a split phase electrical power source, a two phase electrical power source, or a three phase electrical power source.

18. The device of claim 1, further including a processor element coupled between the voltage parameter detection circuit and the circuit interrupter mechanism, the processor element being configured to:

obtain a voltage magnitude reading and a voltage frequency reading from the voltage parameter detection circuit,

determine a range of permissible voltage magnitudes based on the voltage frequency, and

prohibit the reset state when the voltage magnitude reading is outside the range of permissible voltage magnitudes.

19. The device of claim 1, wherein the at least one voltage parameter is derived during predetermined line cycles of the source of electrical power, the at least one voltage parameter corresponding to a voltage magnitude of the source of electrical power.

20. The device of claim 1, wherein the at least one voltage parameter is derived by subtracting the first voltage reading from the second voltage reading.

21. The device of claim 1, wherein the first termination element is coupled to a first attenuator having a first attenuation rate and the second termination is coupled to a second attenuator having a second attenuation rate, the first attenuation rate differing from the second attenuation rate by a predetermined amount, the first voltage reading being derived from the first attenuator and the second voltage reading being derived from the second attenuator.

22. The device of claim 1, wherein the at least one voltage parameter includes a magnitude of the source of electrical power, an accuracy of the measurement being unaffected by whether the source of AC electrical power is in a single phase, split phase, two phase, or three phase configuration.

23. The device of claim 1, wherein the at least one voltage parameter includes a voltage magnitude parameter, the voltage magnitude parameter corresponding to an instantaneous voltage magnitude read at a predetermined phase angle.

24. The device of claim 23, wherein the source of electrical power is selected from a group of electrical power sources that include a single phase electrical power source, a split phase electrical power source, a two phase electrical power source, or a three phase electrical power source.

25. The device of claim 23, wherein the voltage magnitude parameter corresponds to a plurality of instantaneous voltage magnitudes read at a plurality of predetermined phase angles.

26. The device of claim 25, wherein the plurality of instantaneous voltage magnitudes are read within each of a plurality of predetermined line cycles of the source of electrical power.

27. The device of claim 1, wherein the source of electrical power is selected from a group of electrical power sources that include a single phase electrical power source, a split phase electrical power source, a two phase electrical power source, or a three phase electrical power source.

28. The device of claim 1, wherein the ground continuity detection circuit includes an output signal source coupled between the line neutral conductor and the line ground conductor, the output signal source propagating a test current around a wire loop comprising the neutral conductor and the ground conductor to determine whether the ground discontinuity condition is present.

29. The device of claim 28, wherein the ground continuity detection circuit includes a reverse polarity detector configured to detect whether the at least one line hot termination element and line neutral termination element have been transposed.

30. The device of claim 29, wherein the reverse polarity detector is configured to couple the output signal source to a line termination element of the plurality of line termination elements upon detecting that the line termination element is coupled to the line neutral conductor.

31. The device of claim 28, wherein the voltage parameter detection circuit is configured to derive the at least one voltage parameter when a reverse polarity condition is present.

32. The device of claim 31, wherein the at least one voltage parameter is selected from a group of voltage parameters that includes a zero cross parameter, a voltage magnitude parameter, and a voltage frequency parameter.

33. The device of claim 28, further including a cancellation circuit coupled to the ground continuity detection circuit, the cancellation circuit being configured to propagate a cancellation current around the wire loop, the cancellation circuit being configured to adjust a magnitude of the cancellation current based on a magnitude of a ground fault current associated with the electrical load.

34. The device of claim 1, further including a cancellation circuit comprising an output signal source coupled between the neutral conductor and the ground conductor, the output signal source propagating a cancellation current around a wire loop comprising the line neutral conductor and the line ground conductor, the cancellation circuit being configured to adjust a magnitude of the cancellation current based on a magnitude of a ground fault current associated with the electrical load.

35. The device of claim 1, wherein the ground continuity detection circuit includes an output signal source coupled to the line ground conductor, the line ground conductor having a line ground impedance associated therewith, the output signal source propagating a test current through the line ground conductor resulting in a voltage drop across the line ground impedance, the at least one voltage parameter measurement being substantially unaffected by the voltage drop.

36. The device of claim 1, wherein the ground continuity detection circuit includes an output signal source coupled to the line ground conductor, the line ground conductor having a line ground impedance associated therewith, the output signal source propagating a test current through the line ground conductor resulting in a voltage drop across the line ground impedance, a test current having a magnitude that is based on a magnitude of a ground fault current associated with the electric load, the at least one voltage parameter measurement being substantially unaffected by the voltage drop.

37. The device of claim 36, wherein the at least one voltage parameter is selected from a group of voltage parameters that includes a zero cross parameter, a voltage magnitude parameter, and a voltage frequency parameter.

38. The device of claim 1, wherein the ground continuity detection circuit includes a reverse polarity detector configured to detect a reverse wiring condition wherein the at least one line hot termination element and line neutral termination element have been transposed, the ground continuity detection circuit being configured to detect the ground discontinuity condition after detection of the reverse wiring condition.

39. An electrical device configured to be disposed in an electrical distribution system between a source of electrical power and an electrical load, the electrical distribution system including a plurality of line power conductors connected to the source of electrical power, and a line ground conductor, the electrical load including a plurality of load power conductors, and a load ground conductor, the device comprising:

a power input mechanism including a plurality of line termination elements and a line ground termination element, the plurality of line termination elements configured to terminate the plurality of line power conductors, the line ground termination element being configured to terminate the line ground conductor, the power input mechanism being configured to direct electric power into the device;

a power output mechanism including a plurality of load termination elements and a load ground termination element, the plurality of load termination elements configured to terminate the plurality of load power conductors, the load ground termination element being configured to terminate the load ground conductor, the power output mechanism being configured to direct electric power provided by the source of electrical power via the power input mechanism to the electrical load;

a fault detection circuit coupled to the plurality of line termination elements and configured to detect at least one fault-related electrical perturbation propagating in the electrical distribution system;

a circuit interrupter mechanism coupled to the fault detection circuit, the circuit interrupter mechanism being configured to interrupt electrical continuity between the plurality of line termination elements and the plurality of load termination elements in a tripped state and establish electrical continuity between the plurality of line termination elements and the plurality of load termination elements in a reset state;

a power supply coupled to the power input mechanism, the power supply including a plurality of power supply input terminals coupled to the plurality of line termination elements, the power supply further comprising at least one DC voltage output terminal and a reference terminal coupled to the line ground termination element;

a ground continuity detection circuit configured to detect a ground discontinuity condition in a current path that includes at least the line ground conductor, the ground discontinuity condition being characterized by a ground impedance greater than a predetermined threshold, the circuit interrupter being prevented from entering the reset state when the ground discontinuity condition is detected, the ground continuity detection circuit being configured to monitor the current path for the ground discontinuity condition after the circuit interrupter mechanism is in the reset state; and

a voltage parameter detection circuit configured to take a first voltage reading from a first termination element of the plurality of line termination elements and a second voltage reading from a second termination element of the plurality of line termination elements to derive at least one voltage parameter therefrom, the first voltage reading and the second voltage reading being referenced to the reference terminal, the circuit interrupter being driven into the tripped state if the at least one voltage parameter does not meet a predetermined condition, the voltage parameter detection circuit being operational when the reference terminal is not at an earth ground potential.

40. The device of claim 39, wherein the plurality of line power conductors comprises a neutral line conductor that is connected to the line ground conductor at a termination point in the electrical distribution system, and a line hot conductor, the voltage parameter detection circuit being configured to be operational if the line neutral conductor is terminated to any of the plurality of line termination elements.

41. The device of claim 39, wherein each of the plurality of line termination elements are configured to be fastened to corresponding ones of the plurality of line power conductors by a fastener selected from a group of fasteners including a wire-to-wire splice, a wire-to-wire connector, a wire-to-wire crimp, a wire-to-wire bond, or a screw terminal.

42. The device of claim 39, wherein the power input mechanism includes a cord set terminated with a plug, the plurality of line termination elements being aligned by the plug in a predefined relationship.

43. The device of claim 39, wherein the plurality of line power conductors includes a first line hot conductor and a second line hot conductor, and wherein the first termination element is coupled to the first line hot conductor and the second termination element is coupled to the second line hot conductor.

44. The device of claim 39, wherein the at least one voltage parameter includes a voltage magnitude of the electrical power.

45. The device of claim 39, wherein the at least one voltage parameter includes a frequency of the electrical power.

46. The device of claim 39, wherein the at least one voltage parameter includes a voltage zero-cross parameter, the voltage zero-cross parameter indicative of a zero crossing wherein an instantaneous voltage magnitude is substantially equal to zero.

47. The device of claim 46, wherein the voltage parameter detection circuit provides a voltage parameter detection output signal only when the voltage zero-cross parameter meets a predefined condition, the circuit interrupter mechanism being prevented from entering the reset state in an absence of the voltage parameter detection output signal.

48. The device of claim 47, wherein the voltage parameter detection output signal is timed such that the circuit interrupter is driven into the reset state at the zero crossing.

49. The device of claim 47, wherein the predefined condition corresponds to a predetermined frequency range.

50. The device of claim 47, wherein the predefined condition corresponds to a predetermined maximum jitter value based on a comparison of a plurality of intervals derived from at least three zero crossings.

51. The device of claim 47, wherein the predefined condition corresponds to a predetermined time interval between successive zero crossings.

52. The device of claim 51, wherein the predetermined time interval is substantially equal to a time interval greater than one-half a period of an expected frequency of the source of the electrical power.

53. The device of claim 52, wherein the predefined condition includes a predetermined polarity.

54. The device of claim 47, further comprising a delay timer coupled to the voltage parameter detection circuit, the delay timer delaying the voltage parameter detection output signal by a predetermined time duration such that the circuit interrupter mechanism enters the reset state at a time proximate the zero crossing.

55. The device of claim 47, further comprising a reset detection circuit that measures a time interval between a zero crossing and a time that the circuit interrupter enters the reset state in response to the voltage parameter detection output signal, the voltage parameter detection circuit being configured to adjust a timing of a subsequent voltage parameter detection output signal such that the time interval is reduced to substantially zero.

56. The device of claim 39, further including a processor element coupled between the voltage parameter detection circuit and the circuit interrupter mechanism, the processor element being configured to:

obtain a voltage magnitude reading and a voltage frequency reading from the voltage parameter detection circuit,

determine a range of permissible voltage magnitudes based on the voltage frequency, and

prohibit the reset state when the voltage magnitude reading is outside the range of permissible voltage magnitudes.

57. The device of claim 39, wherein the at least one voltage parameter is derived during predetermined line cycles of the source of electrical power, the at least one voltage parameter corresponding to a voltage magnitude of the source of electrical power.

58. The device of claim 39, wherein the at least one voltage parameter is derived by subtracting the first voltage reading from the second voltage reading.

59. The device of claim 39, wherein the first termination element is coupled to a first attenuator having a first attenuation rate and the second termination is coupled to a second attenuator having a second attenuation rate, the first attenuation rate differing from the second attenuation rate by a predetermined amount, the first voltage reading being derived from the first attenuator and the second voltage reading being derived from the second attenuator.

60. The device of claim 39, wherein the at least one voltage parameter includes a voltage magnitude parameter, the voltage magnitude parameter corresponding to an instantaneous voltage magnitude read at a predetermined phase angle.

61. The device of claim 60, wherein the voltage magnitude parameter corresponds to a plurality of instantaneous voltage magnitudes read at a plurality of predetermined phase angles.

62. The device of claim 61, wherein the plurality of instantaneous voltage magnitudes are read within each of a plurality of predetermined line cycles of the source of electrical power.