Vapor purge system integrity diagnosis for a hybrid vehicle

• US 8,336,526 B1
• Filed: 01/24/2012
• Issued: 12/25/2012
• Est. Priority Date: 01/23/2012
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Martin, Douglas Raymond, Jentz, Robert Roy, Dudar, Aed Mohammad, Peters, Mark W., Sipes, Ann Irene, Hu, Guopeng
• Primary Examiner(s): MOULIS, THOMAS N
• Application Number:
  US13/356,823
• Time in Patent Office: 336 Days
• Field of Search: 123/516, 123518-520, 731/143.9
• US Class Current: 123/518
• CPC Class Codes: B60K 15/03519 Valve arrangements in the vent line
• CPC Class Codes: B60K 2015/03571 Venting during driving
• CPC Class Codes: B60K 6/445 Differential gearing distribution type
• CPC Class Codes: F02D 29/02 peculiar to engines driving vehicles; peculiar to engines driving variable pitch propellers
• CPC Class Codes: F02M 25/0809 Judging failure of purge control system
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A method for testing a vapor purge system (VPS), and the vehicle having the VPS, including a controller for measuring a VPS pressure, closing a first valve coupling a VPS carbon canister and the environment, decreasing VPS pressure if it is greater than a threshold, and monitoring VPS pressure for a time period when the engine is at rest and the vehicle is operating. The pressure is decreased by opening a second valve coupling the fuel tank and the engine while the engine is running, and closing the second valve when the pressure is below the threshold. Another method for testing a VPS includes closing a first valve, closing a second valve, measuring the VPS pressure to provide a reference pressure with an associated profile, and monitoring VPS pressure compared to the profile for a time period.

Claims

1. A method to test a vapor purge system (VPS) for an internal combustion engine in a hybrid vehicle, the method comprising:

measuring a pressure in the VPS;

closing a first valve coupling a carbon canister of the VPS and atmosphere;

decreasing pressure in the VPS if the pressure is greater than a threshold, the pressure decreased by;

opening a second valve coupling the fuel tank and the engine while the engine is running; and

closing the second valve when the pressure is below the threshold to provide a variable starting pressure in the VPS related to a manifold pressure for the engine; and

monitoring pressure in the VPS for a predetermined time period to test for system integrity when the engine is at rest and the vehicle is operating.

2. The method of claim 1 further comprising monitoring pressure in the VPS a plurality of times at corresponding variable starting pressures to improve statistical certainty, the pressure monitored each time for a predetermined time period to test for system integrity when the engine is at rest and while the vehicle is operating.

3. The method of claim 2 further comprising:

incrementing a pass counter when the pressure remains below a threshold during the predetermined time; and

incrementing a fault counter when the pressure crosses the threshold during the predetermined time.

4. The method of claim 3 further comprising establishing system integrity in the vapor purge system when the pass counter is greater than the fault counter at a vehicle shutdown event.

5. The method of claim 3 further comprising generating a diagnostic code for the VPS when the pass counter is less than the fault counter at a vehicle shutdown event.

6. The method of claim 5 further comprising performing a secondary pressure test on the VPS in response to the diagnostic code.

7. The method of claim 3 further comprising generating a diagnostic code for the VPS when the pass counter is approximately equal to the fault counter at a vehicle shutdown event.

8. The method of claim 3 further comprising resetting the pass counter and the fault counter at a vehicle startup event.

9. The method of claim 1 further comprising satisfying a set of entry conditions to open the second valve, wherein the entry conditions include an engine manifold pressure being less than a threshold, a temperature in a catalyst coupled to an engine exhaust exceeding a predetermined temperature, and a fill fraction of the carbon canister being less than a predetermined fill fraction.

20. The method of claim 1 wherein the pressure is monitored in the VPS for a predetermined time period to test for system integrity when the engine is at rest and the vehicle is operating by comparing the pressure in the VPS normalized by the variable starting pressure to an associated threshold profile that increases with time and is dependent on the variable starting pressure.

10. A hybrid electric vehicle (HEV) comprising:

an engine;

an electric machine;

a vapor purge system (VPS) with a pressure transducer and a carbon canister coupled to atmosphere via a first valve and coupled to the engine via a second valve; and

a controller configured to (i) close the first valve, (ii) close the second valve when the pressure in the VPS is less than a predetermined threshold value to provide a variable starting pressure, and (iii) monitor pressure in the VPS using the pressure transducer while the vehicle is operating and the engine is at rest.

11. The HEV of claim 10 wherein the controller is configured to (iv) open the second valve while the engine is running and the pressure in the VPS is greater than a threshold thereby decreasing the pressure in the VPS, and (v) close the second valve when the pressure in the VPS is less than the threshold and at the variable starting pressure relating to a manifold pressure.

12. The HEV of claim 10 wherein the VPS includes a fuel tank and a third valve for isolating the fuel tank;

wherein the controller is configured to (iv) close the third valve when the pressure in the fuel tank is less than a threshold to store a vacuum, and (v) open the third valve to use the stored vacuum for monitoring pressure.

13. The HEV of claim 11 wherein the controller is configured to monitor the pressure in the VPS a plurality of times at corresponding variable starting pressures to improve statistical certainty.

14. The HEV of claim 13 wherein the controller has a pass counter and a fault counter, the controller configured to increment the pass counter when the pressure in the VPS remains below a threshold during the predetermined time, and the controller configured to increment the fault counter when the vacuum in the VPS crosses the threshold during the predetermined time.

15. The HEV of claim 14 wherein the controller is configured to establish system integrity in the VPS when the pass counter is greater than the fault counter at a vehicle shutdown event.

16. A method to test a vapor purge system (VPS) for an internal combustion engine comprising:

closing a first valve coupled between a carbon canister and environment;

closing a second valve coupled between the canister and the engine to provide a variable starting pressure in the VPS;

measuring the starting pressure to provide a related reference value having an associated threshold profile that varies with time; and

monitoring pressure in the VPS compared to the associated threshold profile over a predetermined time period.

17. The method of claim 16 wherein the pressure in the VPS is normalized by the reference pressure value before comparison with the threshold profile.

18. The method of claim 17 further comprising generating a diagnostic code if the normalized pressure in the VPS crosses the threshold during the predetermined time period.

19. The method of claim 16 wherein the threshold profile is defined in terms of a percent pressure and increases with time.