Volume flow controller

• US 8,336,544 B2
• Filed: 08/07/2009
• Issued: 12/25/2012
• Est. Priority Date: 11/20/2002
• Status: Expired due to Fees

• Current Assignee: Air Products and Chemicals Incorporated (Linde Plc)
• Original Assignee: Air Products and Chemicals Incorporated (Linde Plc)
• Inventors: Downie, Neil Alexander
• Primary Examiner(s): DOUGLAS, STEVEN O
• Application Number:
  US12/537,608
• Publication Number:
  US 20100180892A1
• Time in Patent Office: 1,236 Days
• Field of Search: 128/203.12, 128/203.14, 128/200.24, 12820421-20423
• US Class Current: 128/203.12
• CPC Class Codes: A61M 1/1698 Blood oxygenators with or without heat-exchangers intracorporal A61M1/1678; manufacturing of membranes therefor B01D67/00; semi-permeable membranes for separation processes characterised by their properties B01D69/00; semi-permeable membranes characterised by their material B01D71/00
• CPC Class Codes: A61M 16/0051 with alarm devices
• CPC Class Codes: A61M 16/0063 Compressors
• CPC Class Codes: A61M 16/0078 Breathing bags
• CPC Class Codes: A61M 16/0081 Bag or bellow in a bottle
• CPC Class Codes: A61M 16/024 including calculation means, e.g. using a processor
• CPC Class Codes: A61M 16/0891 Closed circuit, e.g. for anaesthesia
• CPC Class Codes: A61M 16/1055 bacterial
• CPC Class Codes: A61M 16/1065 in the expiratory path
• CPC Class Codes: A61M 16/107 in the inspiratory path
• CPC Class Codes: A61M 16/12 by mixing different gases
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A61M 16/203 Proportional
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
• CPC Class Codes: A61M 16/209 Relief valves
• CPC Class Codes: A61M 16/22 Carbon dioxide-absorbing devices ; Other means for removing carbon dioxidecartridges with absorbing substances for respiratory apparatus A62B19/00
• CPC Class Codes: A61M 2016/0033 electrical
• CPC Class Codes: A61M 2016/1025 the O2 concentration
• CPC Class Codes: A61M 2016/103 the CO2 concentration
• CPC Class Codes: A61M 2016/1035 the anaesthetic agent concentration
• CPC Class Codes: A61M 2202/0208 : Oxygen
• CPC Class Codes: A61M 2202/0266 : Nitrogen (N)
• CPC Class Codes: A61M 2202/0291 : Xenon
• CPC Class Codes: A61M 2205/3306 : Optical measuring means
• CPC Class Codes: A61M 2205/3334 : Measuring or controlling the flow rate
• CPC Class Codes: A61M 2205/3375 : Acoustical, e.g. ultrasonic, measuring means
• CPC Class Codes: G05D 7/0635 : by action on throttling means G05D7/0688, G05D7/0694 take precedence

Abstract

A volume flow controller (1) for controlling the flow of a gas mixture of variable proportions through a conduit (3) has a valve means (5) for regulating the flow of gas through the conduit, a drive means (9) for driving the valve means, a volumetric flow meter (7), such as a Pelton wheel, for measuring the flow of gas through the conduit, which provides a feedback signal (29) for comparison with a setpoint signal (17) in an amplifier (15) which generates an adjustment signal (11) which is fed to the drive means. The setpoint signal is generated by a setpoint signal generating means (19), which comprises a potentiometer (21) for inputting a value corresponding to a desired flow rate and a slowdown circuit (23) consisting of a resistor (25) and a capacitor (27) for delaying the change in the setpoint from the previous setpoint to the desired setpoint for a period of time sufficient to compensate for the delay in response inherent in the volumetric flow meter, thus providing smooth and stable control of the gas flow. Preferably, the potentiometer is a digital potentiometer (403), which voltage is variable by independent manipulation of rotary encoders (417).

Claims

1. Apparatus comprising:

a medical device requiring a supply of a gaseous composition comprising a first gas and a second gas;

a main circuit for recirculating gas through the medical device and comprising;

a circulation pump for pumping gas through the main circuit,

a gas outlet connected to the medical device,

a gas inlet connected to the medical device,

a first supply conduit for supply of gas of a first composition to the main circuit,

a second supply conduit for supply of gas of a second composition different from said first composition to the main circuit,

a gas outlet flow controller for controlling the flow of gas to the medical device;

a first supply flow controller for controlling the flow of gas through the first supply conduit; and

a second supply flow controller for controlling the flow of gas through the second supply conduit;

a concentration determiner for determining the concentration of at least one gas of the gaseous composition within the main circuit; and

a vent for venting gas from the main circuit,

wherein at least one of the gas outlet flow controller, the first supply flow controller and the second supply flow controller comprises a regulator, a setpoint signal generator and a volumetric feedback correction system, the volumetric feedback correction system including a volumetric flow meter for determining a volumetric rate of flow of gas independently of the composition of the flow of gas.

2. The apparatus according to claim 1, which further comprises:

a first circuit gas concentration controller, including the first supply flow controller, for controlling the concentration of the first gas in the gaseous composition, which first circuit gas concentration controller comprises a first gas concentration determiner for determining the concentration of the first gas in the gaseous composition and communicating with the first supply flow controller for controlling flow of the first gas through the first supply conduit; and

a second circuit gas concentration controller, including the second supply flow controller, for controlling the concentration of the second gas in the gaseous composition, which second circuit gas concentration controller comprises a second gas concentration determiner for determining the concentration of the second gas in the gaseous composition and communicating with the second supply flow controller for controlling flow of the second gas through the second supply conduit,

whereby on reaching a respective predetermined level, each of said determiners triggers the corresponding flow controller to increase the flow of the corresponding gas to the circuit.

3. The apparatus according to claim 2, wherein the first circuit gas concentration controller comprises a first gas concentration determiner for determining the concentration of the first gas in the gaseous composition and communicating with the first supply flow controller for controlling flow of the first gas through the first supply conduit and the second circuit gas concentration controller comprises a monitor for monitoring the relative increases and decreases in gas volume in the circuit and communicating with the second supply flow controller for controlling flow of the second gas through the second supply conduit, whereby on reaching a respective predetermined level, each of said determiner and said monitor triggers the corresponding flow controller to increase the flow of the corresponding gas to the circuit.

4. The apparatus according to claim 2, wherein the first circuit gas concentration controller comprises a relatively high gain analog electrical circuit and the second circuit gas concentration controller comprises a relatively low gain analog electrical circuit, whereby the increase in flow rate of the first gas is relatively quick and the increase in flow rate of the second gas is relatively slow.

5. The apparatus according to claim 3, wherein the first circuit gas concentration controller comprises a relatively high gain analog electrical circuit and the second circuit gas concentration controller comprises a relatively low gain analog electrical circuit, whereby the increase in flow rate of the first gas is relatively quick and the increase in flow rate of the second gas is relatively slow.

6. The apparatus according to claim 1, which further comprises an ultrasonic xenon analyser.

7. The apparatus according to claim 1, wherein the medical device is selected from a cardiopulmonary bypass oxygenator and an artificial ventilator.

8. The apparatus according to claim 7, wherein the medical device is a cardiopulmonary bypass oxygenator.

9. The apparatus according to claim 8, which apparatus further comprises one or more of a carbon dioxide absorber, a carbon dioxide analyser and a pressure relief device downstream from the oxygenator.