Staple drive assembly

• US 8,336,753 B2
• Filed: 03/14/2011
• Issued: 12/25/2012
• Est. Priority Date: 10/04/2005
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Olson, Lee Ann, Stearns, Ralph
• Primary Examiner(s): Nash, Brian D
• Application Number:
  US13/047,252
• Publication Number:
  US 20120055971A1
• Time in Patent Office: 652 Days
• Field of Search: 227/176.1, 227/178.1, 227/175.1, 227/19
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/0688 Packages or dispensers for surgical staplers
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder

Abstract

A staple drive assembly includes an actuation sled and at least one staple pusher. The staple drive assembly is adapted to fit within a staple cartridge having a plurality of staples and a corresponding number of retention slots. The at least one staple pusher includes at least one pusher plate for releasably engaging a backspan of a staple. The staple pusher may include a plurality of pusher plates that may be laterally and longitudinally spaced apart. An actuation member has at least one angled camming surface for engaging a complimentary angled surface of the at least one staple pusher. Camming engagement between the actuation member and the at least one staple pusher causes vertical movement of the at least one staple pusher. Lateral and longitudinal offset of the actuation member camming surfaces and the corresponding staple pusher following surfaces improves stability and control of the staple pusher during firing.

Claims

1. A staple pusher for a staple cartridge, comprising:

three pusher plates, each pusher plate laterally offset from the other two, the three pusher plates including an inboard pusher plate, a middle pusher plate, and an outboard pusher plate, the inboard pusher plate being disposed at a distal end of the staple pusher, and the outboard pusher plate being disposed at a proximal end of the staple pusher; and

two cam members each disposed laterally between each pair of adjacent pusher plates, the two cam members laterally and longitudinally offset from each other.

2. The staple pusher according to claim 1, wherein the two cam members include a first cam member disposed adjacent a proximal end of the staple pusher.

3. The staple pusher according to claim 2, wherein the two cam members include a second cam member disposed adjacent a distal end of the staple pusher.

4. The staple pusher according to claim 1, wherein the middle pusher plate is laterally spaced apart from the inboard pusher plate and axially offset in a proximal direction from the inboard pusher plate.

5. The staple pusher according to claim 1, wherein the outboard pusher plate is laterally spaced apart from the middle pusher plate and axially offset in a proximal direction from the middle pusher plate.

6. The staple pusher according to claim 1, wherein the middle pusher plate and the inboard pusher plate define a longitudinal space therebetween, and the longitudinal space is about two thirds of a retention slot length.

7. The staple pusher according to claim 1, wherein the outboard pusher plate and the middle pusher plate define a longitudinal space therebetween, and the longitudinal space is about two thirds of a retention slot length.

8. The staple pusher according to claim 1, wherein the outboard pusher plate is longitudinally and laterally offset from the middle pusher plate and the inboard pusher plate.

9. The staple pusher according to claim 1, wherein leading edges of the three pusher plates are longitudinally staggered.

10. The staple pusher according to claim 1, wherein at least one of the three pusher plate defines a height different from at least one of the other two pusher plates.

11. The staple pusher according to claim 1, wherein each cam member is in contact with a pair of adjacent pusher plates.

12. A staple pusher for a staple cartridge having a longitudinal axis, and comprising:

a first pusher plate;

a second pusher plate laterally spaced apart from the first pusher plate and axially offset along the longitudinal axis in a proximal direction from the first pusher plate;

a third pusher plate laterally spaced apart from the second pusher plate and axially offset in the proximal direction from the second pusher plate;

first and second cam members, the first cam member positioned between a first pair of adjacent pusher plates and the second cam member positioned between a second pair of adjacent pusher plates, the first and second cam members in contact with respective pairs of pusher plates.

13. The staple pusher according to claim 12, wherein the second cam member is axially offset in a proximal direction from the first cam member.

14. A staple pusher for a staple cartridge comprising:

three pusher plates each defining a longitudinal axis different from the other two, each pusher plate longitudinally staggered with respect to the other two; and

a first cam member located between adjacent pusher plates, the first cam member having first and second cam surfaces, the first cam surface defining a first oblique angle with respect to a longitudinal axis of the staple pusher, the second cam surface defining a second oblique angle with respect to the longitudinal axis of the staple pusher, the first oblique angle different from the second oblique angle.

15. The staple pusher according to claim 14, wherein the staple pusher includes two cam members each disposed laterally between each pair of adjacent pusher plates.

16. The staple pusher according to claim 15, wherein the two cam members define a longitudinal space therebetween.

17. The staple pusher according to claim 14, wherein the three pusher plates include a first pusher plate disposed at a proximal end of the staple pusher, a second pusher plate disposed at a distal end of the staple pusher, and a third pusher plate disposed between the first and second pusher plates.

18. The staple pusher according to claim 14, further including a second cam member located between adjacent pusher plates, the second cam member laterally and longitudinally offset from the first cam member.