Light emitting device with phosphor wavelength conversion

• US 8,337,029 B2
• Filed: 01/16/2009
• Issued: 12/25/2012
• Est. Priority Date: 01/17/2008
• Status: Active Grant

• Current Assignee: Intematix Corporation
• Original Assignee: Intematix Corporation
• Inventors: Li, Yi-Qun
• Primary Examiner(s): Won, Bumsuk
• Assistant Examiner(s): Breval, Elmito
• Application Number:
  US12/355,555
• Publication Number:
  US 20090262516A1
• Time in Patent Office: 1,439 Days
• Field of Search: 313500-512, 313484-487, 313/489, 313/498, 313/467, 313/468, 313/499, 257 98-100, 257 79- 81, 362/235, 362/227, 362/231, 362/293, 362/545, 362/800, 345/44, 345/46, 438/22, 438/26, 438/458
• US Class Current: 362/84
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2224/49107 on the semiconductor or solid-state body
• CPC Class Codes: H01L 2224/73265 Layer and wire connectors
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 33/507 the elements being in intimate contact with parts other than the semiconductor body or integrated with parts other than the semiconductor body
• CPC Class Codes: H01L 33/56 Materials, e.g. epoxy or silicone resin
• CPC Class Codes: H01L 33/644 in intimate contact or integrated with parts of the device other than the semiconductor body

Abstract

A light emitting device comprises: an excitation source (LED) operable to generate excitation light of a first wavelength range and a phosphor (photo-luminescent) material configured to absorb at least a part of the excitation radiation and to emit light of a second wavelength range. Light emitted by the device comprises the combined light of the first and second wavelength ranges. The device is characterized by at least the light emitting surface of the excitation source being coated (encapsulated) with an encapsulating material which is transparent to light of the first and second wavelength ranges and which incorporates particles of a thermally conducting material (thermal conductivity ≧100 Wm⁻¹K⁻¹, e.g. silver, aluminum or carbon nano-particles) distributed throughout its volume. The phosphor material can be provided on a surface of the encapsulating material, incorporated in the encapsulating material and/or applied to the surface of, or incorporated, in an optical component such as a lens.

Claims

1. A light emitting device comprising:

an excitation source operable to generate excitation light of a first wavelength range; and

at least one phosphor material configured to absorb at least a part of the excitation light and to emit light of a second wavelength range,

wherein at least the light emitting surface of the excitation source is coated with an encapsulating material which is substantially transmissive to light of the first and second wavelength ranges, and

wherein the encapsulating material incorporates a thermally conducting material distributed throughout its volume, and wherein the thermally conducting material is selected from the group consisting of a carbon, and graphite.

2. The device according to claim 1, wherein the thermally conducting material is in particulate form, and wherein particles of the thermally conducting material are substantially evenly distributed throughout the volume of the encapsulating material.

3. The device according to claim 1, wherein the thermally conducting material has a thermal conductivity of the order of at least 100 Wm⁻

1K<sup>−

1</sup>, at least 150 Wm<sup>−

1</sup>K<sup>−

1</sup>, or at least 200 Wm<sup>−

1</sup>K<sup>−

1</sup>.

4. The device according to claim 1, wherein the particles of the thermally conducting material are reflective to light of the first and second wavelength ranges.

5. The device according to claim 1, wherein the particles of the thermally conducting material have a principal dimension which is substantially of the order of, or less than the shortest wavelength of light emitted by the device.

6. The device according to claim 5, wherein the principal dimension is in a range 150 to 700 nm.

7. The device according to claim 1, wherein the ratio of the thermally conducting material to encapsulating material is in a range 1 to 25% by volume.

8. The device according to claim 1, wherein the encapsulating material is selected from the group consisting of a silicone and an epoxy material.

9. The device according to claim 1, wherein the phosphor material is provided on at least a part of the surface of the encapsulating material.

10. The device according to claim 1, wherein the phosphor material is incorporated in the encapsulating material and is distributed throughout its volume.

11. The device according to claim 10, wherein the phosphor material is substantially evenly distributed throughout the volume of the encapsulating material.

12. The device according to claim 10, wherein the ratio of the phosphor material to encapsulating material is in a range 10 to 25% by volume.

13. The device according to claim 1, and further comprising an optical component and wherein the phosphor material is provided on at least a part of the surface of the optical component or incorporated within the component.

14. The device according to claim 1, wherein the phosphor material is selected from the group consisting of:

a silicate-based phosphor;

an aluminate-based phosphor;

a nitride-based phosphor material;

a sulfate-based phosphor material;

an oxy-nitride-based phosphor;

an oxy-sulfate-based phosphor; and

a garnet material.

15. The light emitting device according to claim 1, wherein the excitation source comprises a light emitting diode.

17. The light emitting device according to claim 1, wherein the excitation source is mounted to a thermal conducting mounting pad, which is mounted in thermal communication with a heat sink or a large thermal mass using a heat sink compound.

18. The light emitting device according to claim 1, wherein the flow of heat is conducted to a package of the light emitting device that uses one or more metallization layers to dissipate the heat, and the package is fabricated from a thermally conducting ceramic.

19. The light emitting device according to claim 1, wherein the flow of heat is conducted to a phosphor layer that has a larger surface than the light emitting surface of the excitation source.

16. A light emitting device comprising:

a light emitting diode operable to generate excitation light of a first wavelength range; and

at least one phosphor material configured to absorb at least a part of the excitation light and to emit light of a second wavelength range,

wherein at least the light emitting surface of the light emitting diode is coated with an encapsulating material which is substantially transmissive to light of the first and second wavelength ranges, and

wherein the encapsulating material incorporates a thermally conducting material distributed throughout its volume, and wherein the thermally conducting material is selected from the group consisting of a carbon, and graphite.