Curtain wall system and method

• US 8,341,901 B2
• Filed: 11/07/2011
• Issued: 01/01/2013
• Est. Priority Date: 04/26/2004
• Status: Active Grant

• Current Assignee: Stephen N. Loyd Irrevocable Family Trust
• Original Assignee: Stephen N. Loyd Irrevocable Family Trust
• Inventors: Loyd, Stephen N.
• Primary Examiner(s): Canfield, Robert
• Assistant Examiner(s): FONSECA, JESSIE T
• Application Number:
  US13/290,553
• Publication Number:
  US 20120137609A1
• Time in Patent Office: 421 Days
• Field of Search: 522/35, 525/08, 525/09, 525/13, 521/36, 521/37, 521/39, 524/891, 525/060.6, 525/862, 527/471, 527/471.1, 524/831, 524/892, 527/69, 527/73, 525/11
• US Class Current: 52/235
• CPC Class Codes: E04F 13/0803 with load-supporting elongated furring elements between wall and covering elements
• CPC Class Codes: E04F 13/0826 engaging side grooves running along the whole length of the covering elements
• CPC Class Codes: E04F 13/144 with an outer layer of marble or other natural stone

Abstract

A method includes substantially filling with joint sealant first and second kerfs in upper and lower ends, respectively, of a curtain wall member. A locating-and-retaining member of a latching member is embedded in the first kerf'"'"'s sealant. A receiving-and-retaining member of a first bracket is embedded in the second kerf'"'"'s sealant, the wall member initially extending upwardly and angularly outwardly relative to the first bracket. The wall member is pivoted inwardly such that an end of a nominally horizontally-disposed portion of the latching member slides along a lower surface of a supporting member of a second bracket causing the latching member to rotate downwardly, compressing foam tape beneath the horizontally-disposed portion. The end of the latching member moves past a locking member until a latch comes into latching engagement with the locking member, the foam tape decompressing and maintaining the latching member in engagement with the lower surface.

Claims

1. A method, comprising:

substantially filling first and second kerfs of a curtain wall member with joint sealant, the first and 12 kerfs in upper and lower ends, respectively, of the curtain wall member;

embedding a locating-and-retaining member of a latching member in the joint sealant in the first kerf, the latching member comprising a nominally horizontally-disposed portion having first and second ends, the locating-and-retaining member located at the first end of the horizontally-disposed portion and extending downwardly with respect to the horizontally-disposed portion, the horizontally-disposed portion of the latching member positioned such that foam tape beneath the horizontally-disposed portion is positioned in engagement with the upper end of the curtain wall member;

embedding a receiving-and-retaining member of a first bracket in the joint sealant in the second kerf such that the curtain wall member initially extends upwardly and angularly outwardly relative to the first bracket, a second bracket positioned above and substantially parallel to the first bracket; and

pivoting the curtain wall member inwardly toward the second bracket such that the second end of the horizontally-disposed portion of the latching member slides along a lower surface of a supporting member of the second bracket causing the latching member to rotate downwardly, compressing the foam tape, the second end of the latching member sliding along the lower surface of the second bracket moving past a locking member disposed beneath the lower surface of the supporting member of the second bracket until a latch at the second end of the latching member comes into latching engagement with the locking member, the foam tape beneath the horizontally-disposed portion of the latching member decompressing once the latch comes into latching engagement with the locking member and maintaining the latching member in engagement with the lower surface of the supporting member of the second bracket to facilitate holding the latching member in place.

2. The method of claim 1, comprising rotating the latching member such that the latch of the latching member comes out of latching engagement with the locking member disposed beneath the lower surface of the supporting member, the latching member compressing the foam tape, the second end of the latching member adapted to slide along the lower surface of the second bracket moving outward past the locking member until the latching member is released.

3. The method of claim 1, wherein:

the first and second brackets are part of a plurality of brackets comprising at least one additional bracket and being secured to a wall at vertically spaced intervals, the brackets of the plurality of brackets being substantially parallel to one another; and

the curtain wall member is one of a plurality of curtain wall members all substantially equal in height.

4. The method of claim 3, wherein a bracket in the plurality of brackets comprises a top bracket, the top bracket comprising a stop, for receiving an upper-level curtain wall member, and a locking member.

5. The method of claim 3, wherein a bracket in the plurality of brackets comprises a bottom bracket, the bottom bracket comprising a supporting member and a receiving-and-retaining member and being adapted to receive a lower level curtain wall member.

6. The method of claim 1, wherein the second bracket is separated from the first bracket by a distance substantially equal to the height of the curtain wall member.

7. The method of claim 1, wherein the receiving-and-retaining member of the first bracket is located at and extends vertically upward from the first end of the supporting member of the first bracket.

8. The method of claim 1, comprising mounting the first and second brackets directly to a wall of a structure.

9. The method of claim 1, wherein the first and second brackets are secured to a wall of a structure with one or more intervening layers of material between the first and second brackets and the wall.

10. The method of claim 1, wherein the foam tape, after decompressing once the latch comes into latching engagement with the locking member, maintains the latching member in engagement with the lower surface of the supporting member of the second bracket at least until the joint sealant in the first kerf sets to hold the latching member in place.

11. A curtain wall system, comprising:

a curtain wall member comprising;

first and second kerfs in upper and lower ends, respectively, of the curtain wall member; and

a latching member comprising a locating-and-retaining member, a nominally horizontally-disposed portion, and a latch, the locating-and-retaining member embedded in joint sealant in the first kerf, the locating-and-retaining member located at a first end of the horizontally disposed portion and extending downwardly with respect to the horizontally-disposed portion the horizontally-disposed portion of the latching member positioned such that foam tape beneath the horizontally-disposed portion is positioned in engagement with the upper end of the curtain wall member, the latch located at a second end of the horizontally-disposed portion; and

first and second brackets, the first bracket comprising a receiving-and-retaining member embedded in joint sealant in the second kerf such that during installation of the curtain wall member, the curtain wall member initially extends upwardly and angularly outwardly relative to the first bracket, the second bracket positioned above and substantially parallel to the first bracket;

the curtain wall member adapted to be pivoted inwardly, during installation, toward the second bracket such that the second end of the horizontally-disposed portion of the latching member slides along a lower surface of a supporting member of the second bracket causing the latching member to rotate downwardly, compressing the foam tape, the second end of the latching member sliding along the lower surface of the second bracket moving past a locking member disposed beneath the lower surface of the supporting member of the second bracket until a latch at the second end of the latching member comes into latching engagement with the locking member, the foam tape beneath the horizontally-disposed portion of the latching member decompressing once the latch comes into latching engagement with the locking member and maintaining the latching member in engagement with the lower surface of the supporting member of the second bracket to facilitate holding the latching member in place.

12. The curtain wall system of claim 11, wherein the latching member is adapted to be rotated such that the latch of the latching member comes out of latching engagement with the locking member disposed beneath the lower surface of the supporting member, the latching member compressing the foam tape, the second end of the latching member adapted to slide along the lower surface of the second bracket moving outward past the locking member until the latching member is released.

13. The curtain wall system of claim 11, wherein:

the first and second brackets are part of a plurality of brackets comprising at least one additional bracket and being secured to a wall at vertically spaced intervals, the brackets of the plurality of brackets being substantially parallel to one another; and

the curtain wall member is one of a plurality of curtain wall members all substantially equal in height.

14. The curtain wall system of claim 13, wherein a bracket in the plurality of brackets comprises a top bracket, the top bracket comprising a a stop, for receiving an upper-level curtain wall member, and a locking member.

15. The curtain wall system of claim 13, wherein a bracket in the plurality of brackets comprises a bottom bracket, the bottom bracket comprising a supporting member and a receiving-and-retaining member and being adapted to receive a lower level curtain wall member.

16. The curtain wall system of claim 11, wherein the second bracket is separated from the first bracket by a distance substantially equal to the height of the curtain wall member.

17. The curtain wall system of claim 11, wherein the receiving-and-retaining member of the first bracket is located at and extends vertically upward from the first end of the supporting member of the first bracket.

18. The curtain wall system of claim 11, wherein the first and second brackets are adapted to mount directly to a wall of a structure.

19. The curtain wall system of claim 11, wherein the first and second brackets are adapted to be secured to a wall of a structure with one or more intervening layers of material between the first and second brackets and the wall.

20. The curtain wall system of claim 11, wherein the foam tape, after decompressing once the latch comes into latching engagement with the locking member, maintains the latching member in engagement with the lower surface of the supporting member of the second bracket at least until the joint sealant in the first kerf sets to hold the latching member in place.