Stamped electrical terminal
First Claim
Patent Images
1. A stamped electrical terminal configured to electrically connect to a connector, the terminal comprising:
- an electrically conducting body portion stamped from a metal sheet, the body portion including a first open end with a first engagement portion having a first width sufficiently sized to provide a first interference fit with the connector; and
a resilient conducting element positioned within the first open end having a first opening sized to provide a second interference fit with the connector;
wherein the body portion has a uniform material thickness substantially throughout;
wherein the body portion includes at least one lance to position the resilient element within the first open end; and
wherein each of the at least one lance is formed by punching a slot through a thickness of the body portion such that a side of each slot curls inwardly more towards the resilient conducting element than a side of the body portion on an opposite side of the resilient conducting element.
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Abstract
An electrical terminal operable to facilitate electrical connectivity between the terminal and an electrical connector. The electrical terminal may include a conducting element, such as but not limited to a coil spring, within a open end used to connect to an electrically conducting connector. The conducting element may facilitate electrical connectivity between the inserted connector and the terminal.
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Citations
15 Claims
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1. A stamped electrical terminal configured to electrically connect to a connector, the terminal comprising:
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an electrically conducting body portion stamped from a metal sheet, the body portion including a first open end with a first engagement portion having a first width sufficiently sized to provide a first interference fit with the connector; and a resilient conducting element positioned within the first open end having a first opening sized to provide a second interference fit with the connector; wherein the body portion has a uniform material thickness substantially throughout; wherein the body portion includes at least one lance to position the resilient element within the first open end; and wherein each of the at least one lance is formed by punching a slot through a thickness of the body portion such that a side of each slot curls inwardly more towards the resilient conducting element than a side of the body portion on an opposite side of the resilient conducting element. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A terminal for receiving a connector comprising:
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a conducting material folded end-to-end to form a body portion having an open end shaped to provide an interference fit with the connector; and a flexible conducting element positioned within the open end to facilitate electrical connectivity between the connector and the body portion; wherein the body portion includes at least two diametrically opposed lances to position the flexible conducting element within the open end, the lances being formed by punching corresponding holes through a thickness of the body portion such that a portion of each punched hole folds inwardly to form the corresponding lance. - View Dependent Claims (10, 11)
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12. A method of forming a terminal operable for electrically connecting to a connector, the method comprising:
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folding a piece of conducting material to form at least a partially hollow body portion having an open end shaped to receive the connector; positioning a deformable conducting element within the open end to facilitate electrical connectivity between the body portion and the connector, wherein the deformable conducting element is a resilient coil spring; bending two diametrically opposed sections of the body portion inwardly to form diametrically opposed lances that facilitate position the deformable conducting element; and punching an aperture through a thickness of the body portion adjacent the lances. - View Dependent Claims (13, 14, 15)
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Specification