Systems, methods and computer-readable media to model kinetic performance of rechargeable electrochemical devices

• US 8,346,495 B2
• Filed: 04/22/2010
• Issued: 01/01/2013
• Est. Priority Date: 04/22/2010
• Status: Active Grant

• Current Assignee: Battelle Energy Alliance LLC (Battelle Memorial Institute)
• Original Assignee: Battelle Energy Alliance LLC (Battelle Memorial Institute)
• Inventors: Gering, Kevin L.
• Primary Examiner(s): Khuu, Cindy H
• Application Number:
  US12/765,384
• Publication Number:
  US 20110264381A1
• Time in Patent Office: 985 Days
• Field of Search: 702/32, 702/63
• US Class Current: 702/63
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A system includes an electrochemical cell, monitoring hardware, and a computing system. The monitoring hardware samples performance characteristics of the electrochemical cell. The computing system determines cell information from the performance characteristics. The computing system also analyzes the cell information of the electrochemical cell with a Butler-Volmer (BV) expression modified to determine exchange current density of the electrochemical cell by including kinetic performance information related to pulse-time dependence, electrode surface availability, or a combination thereof. A set of sigmoid-based expressions may be included with the modified-BV expression to determine kinetic performance as a function of pulse time. The determined exchange current density may be used with the modified-BV expression, with or without the sigmoid expressions, to analyze other characteristics of the electrochemical cell. Model parameters can be defined in terms of cell aging, making the overall kinetics model amenable to predictive estimates of cell kinetic performance along the aging timeline.

Claims

1. A method, comprising:

analyzing an electrochemical cell with a modified Butler-Volmer (BV) expression to determine an exchange current density, wherein the modified BV expression includes a BV expression modified to include kinetic performance information for at least one of a pulse-time dependence and an electrode surface availability;

including a rate expression comprising a sigmoid model in the modified BV expression to determine the kinetic performance as a function of pulse time; and

estimating a kinetic performance of the electrochemical cell at a desired point in pulse time using the modified BV expression;

wherein at least one act of the method is performed by a processor.

2. The method of claim 1, further comprising using the modified BV expression to predict at least one of the exchange current density, the electrode surface availability, and a thermodynamic interfacial energy barrier for future cell aging.

3. The method of claim 1, further comprising using the modified BV expression to determine the exchange current density over a span of at least one of temperature, pulse time, and electrical current.

4. The method of claim 1, further comprising using the modified BV expression to determine the electrode surface availability over a span of at least one of temperature and electrical current.

5. The method of claim 1, further comprising using the modified BV expression to determine a thermodynamic interfacial energy barrier over a span of at least one of temperature and electrical current.

6. The method of claim 1, further comprising determining an overpotential and an electrical current for the electrochemical cell by including in the modified BV expression at least one of intrinsic charge transfer, mass-transport limitations, ohmic contributions, and total impedance.

7. The method of claim 1, further comprising including the sigmoid model to determine a maximum voltage drop encountered at a particular electrical current.

8. The method of claim 7, further comprising including the sigmoid model to determine a voltage drop encountered over a progressive pulse time at a predetermined electrical current, wherein the voltage drop is a fraction of the maximum voltage drop at the particular electrical current.

9. The method of claim 1, further comprising using the modified BV expression to determine the exchange current density with constant-current pulses.

10. The method of claim 1, further comprising using the modified BV expression to determine the exchange current density with constant-power pulses.

11. A model development method, comprising:

periodically sampling cell characteristics of an electrochemical cell;

analyzing the cell characteristics of the electrochemical cell with a modified Butler-Volmer (BV) expression to determine exchange current density, wherein a BV expression is modified to include kinetic performance information for at least one of a pulse-time dependence and an electrode surface availability;

including a rate expression comprising a sigmoid model in the modified BV expression to determine the kinetic performance as a function of pulse time; and

estimating a kinetic performance of the electrochemical cell at a desired point in pulse time using the cell characteristics in the modified BV expression;

wherein at least one act of the method is performed by a processor.

12. The method of claim 11, further comprising including the sigmoid model to determine a maximum voltage drop encountered at a particular electrical current.

13. The method of claim 12, further comprising including the sigmoid model to determine a voltage drop encountered over a progressive pulse time at a predetermined electrical current, wherein the voltage drop is a fraction of the maximum voltage drop at the particular electrical current.

14. The method of claim 11, further comprising selecting the cell characteristics to include one or more of a cycling rate, a pulse duration, a voltage, a current, and a temperature.

15. A method, comprising:

analyzing a kinetic performance characteristic of an electrochemical cell with a modified Butler-Volmer (BV) expression to determine an exchange current density, wherein the modified BV expression includes a BV expression modified to include kinetic performance information for at least one of a pulse-time dependence and an electrode surface availability;

including a rate expression comprising a sigmoid model in the modified BV expression to determine the kinetic performance as a function of pulse time;

estimating a kinetic performance of the electrochemical cell at a desired point in pulse time using the modified BV expression; and

modifying at least one of a discharge process for, a charge process for, and composition of, the electrochemical cell responsive to the estimating the kinetic performance;

wherein at least one act of the method is performed by a processor.

16. The method of claim 15, further comprising including the sigmoid model to determine a maximum voltage drop encountered at a particular electrical current.

17. The method of claim 16, further comprising including the sigmoid model to determine a voltage drop encountered over a progressive pulse time at a predetermined electrical current, wherein the voltage drop is a fraction of the maximum voltage drop at the particular electrical current.

18. The method claim 15, wherein modifying the composition of the electrochemical cell comprises at least one of modifying a composition of an anode, modifying a composition of a cathode, modifying a composition of an electrolyte, and modifying a relative arrangement of the anode, the cathode, and the electrolyte.

19. A system, comprising:

an electrochemical cell;

monitoring hardware operably coupled to the electrochemical cell and configured for periodically sampling cell characteristics of the electrochemical cell; and

a computing system operably coupled to the monitoring hardware and configured for periodically;

determining electrochemical cell information from the cell characteristics of the electrochemical cell;

analyzing a kinetic performance characteristic of the electrochemical cell with a modified Butler-Volmer (BV) expression incorporating the electrochemical cell information to determine an exchange current density, wherein the modified BV expression includes a BV expression modified to include kinetic performance information for at least one of a pulse-time dependence and an electrode surface availability; and

including a rate expression comprising a sigmoid model in the modified BV expression to determine the kinetic performance as a function of pulse time.

20. The system of claim 19, wherein the computing system comprises a memory for storing computing instructions and a processor operably coupled to the memory and configured for executing the computing instructions to carry out the acts of determining the electrochemical cell information, analyzing the kinetic performance characteristic, and estimating the kinetic performance of the electrochemical cell.

21. The system of claim 19, wherein the computing system is further configured for estimating a kinetic performance of the electrochemical cell at a desired point in pulse time using the cell characteristics in the modified BV expression.

22. The system of claim 19, wherein the sigmoid model comprises a model to determine a maximum voltage drop encountered at a particular electrical current.

23. The system of claim 22, wherein the sigmoid model comprises a model to determine a voltage drop encountered over a progressive pulse time at a predetermined electrical current, wherein the voltage drop is a fraction of the maximum voltage drop at the particular electrical current.

24. The system of claim 19, wherein the cell characteristics include one or more of a cycling rate, a pulse duration, a voltage, a current, and a temperature.

25. A non-transitory computer-readable medium including computer-executable instructions, which when executed on one or more processors, perform the acts comprising:

analyzing an electrochemical cell with a modified Butler-Volmer (BV) expression to determine an exchange current density, wherein the modified BV expression includes a BV expression modified to include kinetic performance information for at least one of a pulse-time dependence and an electrode surface availability;

including a rate expression comprising a sigmoid model in the modified BV expression to determine the kinetic performance as a function of pulse time; and

estimating a kinetic performance of the electrochemical cell at a desired point in pulse time using the modified BV expression.

26. The computer-readable medium of claim 25, wherein the sigmoid model comprises computer-executable instructions to determine a maximum voltage drop encountered at a particular electrical current.

27. The computer-readable medium of claim 26, wherein the sigmoid model comprises computer-executable instructions to determine a voltage drop encountered over a progressive pulse time at a predetermined electrical current, wherein the voltage drop is a fraction of the maximum voltage drop at the particular electrical current.

28. The computer-readable medium of claim 25, wherein the computer-executable instructions further comprises instructions for:

periodically sampling cell characteristics of the electrochemical cell; and

including the cell characteristics in the modified BV expression for determining testing parameters of the electrochemical cell including one or more of a cycling rate, a pulse duration, a voltage, a current, and a temperature.