Modification of surfaces with polymers

• US 8,349,410 B2
• Filed: 08/17/2007
• Issued: 01/08/2013
• Est. Priority Date: 08/17/2006
• Status: Active Grant

• Current Assignee: Carnegie Mellon University, University of Pittsburgh of The Commonwealth System of Higher Education
• Original Assignee: Carnegie Mellon University, University of Pittsburgh of The Commonwealth System of Higher Education
• Inventors: Huang, Jinyu, Russell, Alan J., Tsarevsky, Nicolay V., Matyjaszewski, Krzysztof
• Primary Examiner(s): Yoon, Tae H
• Application Number:
  US11/894,010
• Publication Number:
  US 20080139689A1
• Time in Patent Office: 1,971 Days
• Field of Search: 522/46, 525/383, 427/508, 427/510, 523/122
• US Class Current: 427/508
• CPC Class Codes: C08F 120/34 Esters containing nitrogen , e.g. N,N-dimethylaminoethyl (meth)acrylate
• CPC Class Codes: C08F 255/02 on to polymers of olefins having two or three carbon atoms
• CPC Class Codes: C08F 265/06 Polymerisation of acrylate or methacrylate esters on to polymers thereof
• CPC Class Codes: C08F 291/00 Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds according to more than one of the groups C08F251/00 - C08F289/00
• CPC Class Codes: C08F 293/005 using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent
• CPC Class Codes: C08L 33/14 of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
• CPC Class Codes: C08L 53/00 Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers

Abstract

A polymer formed by controlled radical polymerization includes groups that can be modified after controlled radical polymerization to form a radical. The polymer can be the reaction product of a controlled radical polymerization of radically polymerizable monomers, wherein at least one of the radically polymerizable monomers includes at least one group that can be modified after the controlled radical polymerization to form a radical. A compound includes a first group that is stimulated upon application of energy to the molecule to tether the molecule to a surface or to another polymer chain and a second group comprising a controlled radical polymerization initiator functionality. A block copolymer includes at least a first segment to impart a predetermined functionality to a target surface and at least a second segment including functional groups to interact with the targeted surface to attach the block copolymer to the surface. The first segment can free of functional groups that interact with the surface to attach the block copolymer to the surface.

Claims

1. A method of altering the biocidal activity of a surface, comprising:

applying a polymer in solution to a surface, wherein the polymer comprises covalently attached groups that can be modified to form a radical and covalently attached biocidally active groups, after applying the solution to the surface, applying energy to the solution to form radicals wherein the radicals react with a group on the surface to tether the polymer from the solution to the surface, wherein at least one of the biocidally active groups of the polymer is selected from the group consisting of a quaternary salt, an electrolyte, a betaine, a sulfonate, a phosphonate, a chloramine, and a porphryin.

2. The method of claim 1 wherein the polymer also alters at least one of hydrophilicity, hydrophobicity, biocompatibility, adhesion, adsorption, corrosion resistance, abrasion resistance, temperature insulation, electrical insulation, impact resistance, hardness, softness, swellability or thermal responsiveness of the surface.

3. The method of claim 1 wherein the energy is light energy.

4. The method of claim 1 wherein the at least one group that can be modified to form a radical undergoes a Norrish I or Norrish II reaction upon application of light energy.

5. The method of claim 1 wherein the tethered polymer exhibits biocidal activity.

6. The method of claim 1 wherein the polymer is applied to the surface in aqueous solution.

7. The method of claim 1 wherein the solution is spin cast onto the surface.

8. The method of claim 1 wherein the solution is sprayed onto the surface.

9. The method of claim 1 wherein ultraviolet light energy is applied to the solution to cause formation of radicals and tethering of the polymer to the surface.

10. The method of claim 9 wherein the at least one group that can be modified to form a radical undergoes a Norrish or Norrish II reaction upon application of light energy.

11. The method of claim 1 wherein the groups that can be modified to form a radical comprise aryl ketone groups.

12. The method of claim 1 wherein groups that can be modified to form a radical comprise at least one of the following groups:

benzophenone, acetophenone, benzyl, benzoin, hydroxyalkylphenone, phenyl cyclohexyl ketone, anthraquinone, trimethyl-benzoylphosphine oxide, methylthiophenyl morpholine ketone, aminoketone, azobenzoin, thioxanthone, hexaarylbisimidazole, triazine, or fluoroenone.

13. The method of claim 1 wherein the energy is applied to the solution in an open air environment.

14. The method of claim 1 wherein the light energy is applied in a predetermined pattern to create a pattern of polymer tethered to the surface.

15. The method of claim 1 wherein the polymer is synthesized by effecting a controlled radical polymerization of radically polymerizable monomers to achieve a copolymer with a polydispersity no greater than 1.5, wherein at least one of the radically polymerizable monomers comprises at least one group that can be modified to form a radical and at least one other of the radically polymerizable monomers comprises at least one of the biocidally active groups or at least one precursor to one of the biocidally active groups, wherein the at least one precursor to one of the biocidally active groups is converted to one of the biocidally active groups prior to application of the polymer in solution to the surface.

16. The method of claim 15 wherein the at least one other monomer comprises at least one group that can be converted to a quaternary salt, an electrolyte, a betaine, a sulfonate or a phosphonate.

17. The method of claim 16 wherein the at least one other monomer comprises at least one group that can be converted to a quaternary salt and the quaternary salt is least one of a quaternary ammonium salt and a quaternary phosphonium salt.

18. The method of claim 15 wherein the at least one other monomer is 2-(dimethylamino)ethyl methacrylate (DMAEMA), 4-vinylpyridine, 2-vinylpyridine, an acrylamide, N-acryloyl pyrrolidine, N-acryloyl piperidine, an acryl-L-amino acid amide, an acrylonitrile, a methacrylonitrile, a vinyl acetate, 2-hydroxyethyl methacrylate, or p-chloromethyl styrene.

19. The method of claim 17 wherein the group of the at least one other monomer is an amino group that can be converted to a quaternary salt by a process comprising reaction of the group with an alkyl halide.

20. The method of claim 15 wherein at least one other monomer comprises a quaternary salt.

21. The method of claim 15 wherein the polymer comprises a block copolymer wherein a first segment comprises the at least one group that can be modified after the controlled radical polymerization to form a radical, and a second segment comprises the biocidally active groups.

22. The method of claim 1 wherein applying energy to the polymer to form the radical also effects crosslinking of the polymer.

23. The method of claim 1 wherein the surface is a polymeric surface.

24. The method of claim 23 wherein the polymeric surface comprises radically abstractable protons.

25. The method of claim 24 wherein tethering of the polymer to the polymeric surface results in a more polar surface.

26. The method of claim 23 wherein the polymeric surface is a polyolefin, a polyester, polycarbonate, poly(methyl methacrylate), or polystyrene.