Method for improving the clean-up of emulsified acid fluid systems

• US 8,349,771 B2
• Filed: 06/14/2010
• Issued: 01/08/2013
• Est. Priority Date: 06/14/2010
• Status: Expired due to Fees

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Seth, Kushal, Gabrysch, Allen D., Evans, Brian A., Crews, James B.
• Primary Examiner(s): Toscano, Alicia
• Application Number:
  US12/815,041
• Publication Number:
  US 20110303414A1
• Time in Patent Office: 939 Days
• Field of Search: 507/200, 507/203, 516/53, 166/305.1
• US Class Current: 507/200
• CPC Class Codes: C09K 2208/14 Double emulsions, i.e. oil-in-water-in-oil emulsions or water-in-oil-in-water emulsions
• CPC Class Codes: C09K 8/528 inorganic depositions, e.g. sulfates or carbonates
• CPC Class Codes: C09K 8/82 Oil-based compositions C09K8/64 takes precedence

Abstract

Using a complex emulsion for treating a subterranean formation, such as to dissolve minerals therein (e.g. carbonates, scales, and/or filter cake) to improve permeability, substantially improves post treatment fluid clean-up for improved hydrocarbon production. The complex emulsion is made by mixing an acid aqueous phase with an oil external microemulsion to give an initial product, where the acid aqueous phase is an external phase and the microemulsion is an internal phase. Then the initial product is mixed with a second oil (e.g. xylene, diesel, toluene, kerosene, other aromatics, refined hydrocarbons and the like) containing an emulsifier to make a complex emulsion.

Claims

1. A complex emulsion comprising:

from about 10 to about 90 vol%, based on total volume, of an oil external phase,

from about 90 to about 10 vol%, based on the total volume, of an internal aqueous acid phase containing a microemulsion, and

from about 0.1 to about 40 vol%, based on total volume, of an emulsifier in the hydrocarbon phase.

2. The complex emulsion of claim 1 where the oil external phase is selected from the group consisting of xylene, diesel, toluene, kerosene, other aromatics, refined hydrocarbons and mixtures thereof.

3. The complex emulsion of claim 1 where the acid in the aqueous acid phase is selected from the group of acids consisting of hydrochloric acid, sulfuric acid, phosphoric acid, hydrofluoric acid, hydrobromic acid, fluoroboric acid, formic acid, acetic acid, glycolic acid, dicarboxylic acid, tricarboxylic acids, aminocarboxylic acids and mixtures thereof.

4. The complex emulsion of claim 1 where the emulsifier is has an HLB of about 12 or below.

5. The complex emulsion of claim 1 where the emulsifier is selected from the group consisting of polysorbates, fatty acid amine carboxylates, stearyl alcohol, lecithin, fatty acids, ethoxylated fatty acids, propoxylated fatty acids, fatty acid salts, tall oils, castor oils, triglycerides, glucosides, and mixtures thereof.

6. A complex emulsion comprising:

from about 10 to about 90 vol%, based on total volume, of an oil external phase selected from the group consisting of xylene, diesel, toluene, kerosene, other aromatics, refined hydrocarbons and mixtures there of,

from about 90 to about 10 vol%, based on the total volume, of an internal aqueous acid phase containing a microemulsion internal to the aqueous acid phase, where the acid is selected from the group of acids consisting of hydrochloric acid, sulfuric acid, phosphoric acid, hydrofluoric acid, hydrobromic acid, fluoroboric acid, formic acid, acetic acid, glycolic acid, dicarboxylic acid, tricarboxylic acids, aminocarboxylic acids and mixtures thereof, and

from about 0.1 to about 40 vol%, based on total volume, an emulsifier in the hydrocarbon phase, where the emulsifier is selected from the group consisting of polysorbates, carboxylate amines, fatty acids, ethoxylated fatty acids, propoxylated fatty acids, fatty acid salts, tall oils, castor oils, triglycerides, glucosides and mixtures thereof.

7. A method for making a complex emulsion comprising:

mixing an acid aqueous phase with an oil external microemulsion to give an initial product, where the acid aqueous phase is an external phase and the microemulsion is an internal phase; and

mixing the initial product with a second oil containing an emulsifier to make the complex emulsion.

8. The method of claim 7 where the complex emulsion comprises:

from about 10 to about 90 vol%, based on total volume, of an oil external phase, the oil external phase originating from the second oil,

from about90 to about 10 vol%, based on the total volume, of an aqueous acid phase containing a microemulsion, and

from about 0.1 to about 40 vol%, based on total volume, of an emulsifier in the hydrocarbon phase.

9. The method of claim 8 where the oil from the oil external microemulsion and the second oil are selected from the group consisting of the same oils and different oils.

10. The method of claim 7 where the oil in the oil external microemulsion and the second oil are selected from the group consisting of xylene, diesel, toluene, kerosene, other aromatics, refined hydrocarbons and mixtures thereof.

11. The method of claim 7 where the acid is selected from the group of acids consisting of hydrochloric acid, sulfuric acid, phosphoric acid, hydrofluoric acid, hydrobromic acid, fluoroboric acid, formic acid, acetic acid, glycolic acid, dicarboxylic acid, tricarboxylic acids, aminocarboxylic acids and mixtures thereof.

12. The method of claim 7 where the emulsifier is has an HLB of about 12 or below.

13. The method of claim 7 where the emulsifier is selected from the group consisting of polysorbates, fatty acid amine carboxylates, stearyl alcohol, lecithin, fatty acids, ethoxylated fatty acids, propoxylated fatty acids, fatty acid salts, tall oils, castor oils, triglycerides, glucosides and mixtures thereof.

14. A complex emulsion made by the method of claim 7.

15. A method of treating a subterranean formation comprising:

injecting a complex emulsion into a subterranean formation, where the complex emulsion has been made by a method for making a complex emulsion comprising;

mixing an acid aqueous phase with an oil external microemulsion to give an initial product, where the acid aqueous phase is an external phase and the microemulsion is an internal phase; and

mixing the initial product with a second oil containing an emulsifier to make the complex emulsion;

and wherein the complex emulsion comprises;

from about 10 to about 90 vol%, based on total volume, of an oil external phase, the oil external phase originating from the second oil, from about 90 to about 10 vol%, based on the total volume, of an internal aqueous acid phase containing a microemulsion, and from about 0.1 to about 40 vol%, based on total volume, of an emulsifier in the hydrocarbon phase;

dissolving at least a portion of the formation with the acid.

16. The method of claim 15 where in the complex emulsion, the oil from the oil external microemulsion and the second oil are selected from the group consisting of the same oils and different oils.

17. The method of claim 15 where in the complex emulsion, the oil in the oil external microemulsion and the second oil are selected from the group consisting of xylene, diesel, toluene, kerosene, other aromatics, refined hydrocarbons and mixtures thereof.

18. The method of claim 15 where the acid is selected from the group of acids consisting of hydrochloric acid, sulfuric acid, phosphoric acid, hydrofluoric acid, hydrobromic acid, fluoroboric acid, formic acid, acetic acid, glycolic acid, dicarboxylic acid, tricarboxylic acids, aminocarboxylic acids and mixtures thereof.

19. The method of claim 15 where the emulsifier is has an HLB of about 12 or below.

20. The method of claim 15 where the emulsifier is selected from the group consisting of polysorbates, fatty acid amine carboxylates, stearyl alcohol, lecithin, fatty acids, ethoxylated fatty acids, propoxylated fatty acids, fatty acid salts, tall oils, castor oils, triglycerides, glucosides and mixtures thereof.

21. The method of claim 15 further comprising removing at least a portion of the complex emulsion from the subterranean formation where the amount of complex emulsion removed is greater than would be removed using an identical complex emulsion except that the acid was not included in an oil external microemulsion.