Linear and rotational inductive position sensor

• US 8,350,561 B2
• Filed: 06/27/2006
• Issued: 01/08/2013
• Est. Priority Date: 06/27/2005
• Status: Expired due to Fees

• Current Assignee: KSR IP Holdings, LLC, Murata Manufacturing Co Limited
• Original Assignee: KSR Technologies Co.
• Inventors: Lee, Joong K.
• Primary Examiner(s): Patel, Paresh
• Application Number:
  US11/993,720
• Publication Number:
  US 20100141245A1
• Time in Patent Office: 2,387 Days
• Field of Search: None
• US Class Current: 324/207.24
• CPC Class Codes: G01D 2205/22 by converting the rotary movement into a linear movement
• CPC Class Codes: G01D 2205/26 Details of encoders or position sensors specially adapted to detect rotation beyond a full turn of 360°, e.g. multi-rotation
• CPC Class Codes: G01D 5/2053 by a movable non-ferromagnetic conductive element
• CPC Class Codes: G01D 5/2258 by a movable ferromagnetic element, e.g. core

Abstract

An apparatus for providing a signal related to a position of a part comprises an exciter coil, and a receiver coil disposed proximate to the exciter coil. The exciter coil generates magnetic flux when the exciter coil is energized by a source of electrical energy, such as an alternating current source. The receiver coil generates a receiver signal when the exciter coil is energized, due to an inductive coupling between the receiver coil and the exciter coil. The receiver coil has a plurality of sections, the inductive coupling tending to induce opposed voltages in at least two of the sections. Embodiments of the present invention include linear sensors, rotational sensors, and novel configurations for improved ratiometric sensing.

Claims

1. An apparatus for providing a signal related to a position of a part, the apparatus including:

an exciter coil;

a receiver coil, disposed proximate to the exciter coil, the receiver coil generating a receiver signal when the exciter coil is energized due to an inductive coupling between the receiver coil and the exciter coil,

the inductive coupling being modified by movement of the part so that the receiver signal is related to the position of the part,

the apparatus including an electronic circuit,

the electronic circuit being operable to generate a reference signal using a plurality of receiver signals including the receiver signal, the reference signal being substantially independent of the position of the part,

the electronic circuit being further operable to generate the signal related to the position of the part,

the signal being a ratiometric signal derived from the receiver signal and the reference signal, and

the reference signal being used for common mode correction.

2. The apparatus of claim 1, further comprising a coupler element modifying the inductive coupling between the exciter coil and the receiver coil so that the receiver signal is related to the part position.

3. The apparatus of claim 2, wherein the coupler element comprises a metal plate.

4. The apparatus of claim 3, wherein the coupler element comprises a generally U-shaped structure of an electrically conducting material, a coil assembly including the exciter coil and receiver coil being at least in part being located within an interior portion of the U-shaped structure.

5. The apparatus of claim 1, wherein the receiver coil is generally elongated, having a first end and a second end,

a first section of the receiver coil having a major area proximate to first end,

a second section of the receiver coil having a major area closer to the second end than the first section.

6. The apparatus of claim 5, wherein the apparatus is a linear position sensor, the apparatus providing a signal related to the position of the part along a linear path,

the receiver coil being generally elongated along the linear path.

7. The apparatus of claim 1, wherein the receiver coil has a generally rectangular perimeter.

8. The apparatus of claim 7, wherein the receiver coil includes two generally triangular sections.

9. The apparatus of claim 1, wherein the apparatus is a rotational sensor,

the receiver coil and exciter coil being disposed on a generally cylindrical substrate.

10. The apparatus of claim 9, further comprising a coupler element moving along a generally circular path concentric to the generally cylindrical substrate.

11. The apparatus of claim 9, the apparatus being a rotational sensor for a shaft extending through the generally cylindrical surface.

12. The apparatus of claim 1, the electronic circuit operable to generate a positional signal having a substantially linear relationship with the position.

13. The apparatus of claim 1, wherein the part position is a position of a pedal.

14. The apparatus of claim 1, wherein the apparatus comprises a plurality of receiver coils, each receiver coil including two or more sections.

15. The apparatus of claim 1, wherein the apparatus is a linear position sensor, the exciter coil being approximately rectangular.

16. An apparatus for providing a signal related to a position of a part, the apparatus, comprising:

an exciter coil;

a plurality of receiver coils disposed proximate to the exciter coil, the receiver coils generating a plurality of receiver signals when the exciter coil is energized due to an inductive coupling between the receiver coils and the exciter coil;

a coupler element, the coupler element being moveable and having a coupler element position correlated with the part position, the coupler element being operable to modify the inductive coupling between the exciter coil and the receiver coils so that each receiver signal is correlated with the part position; and

an electronic circuit, the electronic circuit generating a reference signal from the plurality of receiver signals, the reference signal being substantially independent of the coupler element position, and

the electronic circuit being further operable to generate the signal related to the position of the part, the signal being a ratiometric signal derived from at least one of the receiver signals and the reference signal.

17. The apparatus of claim 16, wherein the reference signal is used to compensate a variation in the receiver signal that is not correlated with the coupler position.

18. The apparatus of claim 16, wherein the reference signal is obtained from a combination of non-phase-sensitive rectified receiver signals.

19. The apparatus of claim 16, wherein the plurality of receiver coils are substantially coplanar with the exciter coil.

20. The apparatus of claim 16, wherein the apparatus is a linear position sensor, the exciter coil being elongated along a direction of linear travel of the part.

21. The apparatus of claim 16, wherein the apparatus is a rotation sensor, the exciter coil and receiver coils being supported on a generally cylindrical substrate.

22. The apparatus of claim 21, the part being rotatable within the generally cylindrical substrate.

23. The apparatus of claim 22, wherein receiver signals are further used to determine an offset between the coupler element and the receiver coils,

the offset being along the axis of rotation, the offset changing as the part rotates.

24. The apparatus of claim 23, wherein the offset is used to determine a number of rotations made by the part,

the apparatus being a multiple-turn rotation sensor.