Fluid sensor, refrigerant leakage detection device, refrigeration system, and refrigerant leakage detection method

• US 8,350,582 B2
• Filed: 10/22/2008
• Issued: 01/08/2013
• Est. Priority Date: 10/23/2007
• Status: Expired due to Fees

• Current Assignee: Daikin Industries Ltd
• Original Assignee: Daikin Industries Ltd
• Inventors: Yamaguchi, Takahiro, Yoshimi, Manabu, Sasaki, Yoshinari, Yonemori, Tsuyoshi, Xu, Youyou
• Primary Examiner(s): Hollington, Jermele M
• Application Number:
  US12/738,891
• Publication Number:
  US 20100244863A1
• Time in Patent Office: 1,539 Days
• Field of Search: None
• US Class Current: 324/694
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2500/222 Detecting refrigerant leaks
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: G01M 3/188 for radiators

Abstract

A fluid sensor for detecting refrigerant leakage from a refrigerant circuit includes a sensor main body having two electrodes spaced apart from each other. The fluid sensor is configured such that the fluid sensor is connectable to an impedance measurement device to measure impedance between the two electrodes.

Claims

1. A fluid sensor for detecting refrigerant leakage from a refrigerant circuit of a refrigeration system, the fluid sensor comprising:

a sensor main body having two electrodes spaced apart from each other, the fluid sensor being configured such that the fluid sensor is connectable to an impedance measurement device to measure impedance between the two electrodes,

the sensor main body having a structure mountable so as to surround a pipe or pipe joint of the refrigerant circuit.

2. The fluid sensor according to claim 1, wherein the sensor main body has a fluid holder disposed between the two electrodes, and the fluid holder is configured to hold a refrigerant or a fluid resulting from refrigerant leakage.

3. The fluid sensor according to claim 2, wherein the fluid holder is paper.

4. The fluid sensor according to claim 1 , wherein the two electrodes in the sensor main body have a multilayered structure.

5. The fluid sensor according to claim 1, wherein the sensor main body is provided with a latching part configured to detachably latch to the pipe or pipe joint of the refrigerant circuit.

6. The fluid sensor according to claim 1, wherein the sensor main body has a flat plate-shaped structure.

7. The fluid sensor according to claim 2, wherein the fluid holder and the electrodes are covered by a casing of the sensor main body;

and

the sensor main body includes a fluid-guiding member configured to lead a refrigerant or a fluid resulting from refrigerant leakage between the two electrodes, and the fluid-guiding member protrudes from an interior of the casing to an exterior of the casing.

8. The fluid sensor according to claim 7, wherein

the casing includes an opening formed therein that is configured to allow the fluid-guiding member to protrude from the interior of casing to the exterior of casing;

and

the opening has a smaller opening size than an accommodating part covering the fluid holder and the electrodes.

9. The fluid sensor according to claim 8, wherein

a gap between the opening and the fluid-guiding member is filled with a sealant in a state in which the fluid-guiding member protrudes from the opening.

10. A refrigeration system including the fluid sensor according to claim 1, the refrigerant system further comprising:

a refrigerant circuit,

the fluid sensor being disposed in or in proximity to a portion of the refrigerant circuit where refrigerant leakage is detected.

11. The refrigeration system according to claim 10, further comprising

an impedance measurement device connected to the fluid sensor.

12. A fluid sensor for detecting refrigerant leakage from a refrigerant circuit of a refrigeration system, the fluid sensor comprising:

a sensor main body having two electrodes spaced apart from each other and a structure mountable so as to surround a pipe or pipe joint of the refrigerant circuit, the sensor main body further having

an impedance measurement unit configured to measure an impedance value between the two electrodes,

a leakage determination unit configured to determine whether or not refrigerant has leaked based on the impedance value measured by the impedance measurement unit, and

a signal output unit configured to output a result of the refrigerant leakage determination obtained by the leakage determination unit to an external device.

13. A refrigerant leakage detection device comprising:

sensor main body having two electrodes spaced apart from each other, the fluid sensor being configured such that the fluid sensor is connectable to an impedance measurement device to measure impedance between the two electrodes;

a second sensor having two electrodes spaced apart from each other, the second sensor being configured so that refrigerant or a fluid resulting from refrigerant leakage is not held between the two electrodes of the second sensor;

a calculation unit configured to calculate, based on a first difference between an output of the first sensor and an output of the second sensor, a change in electrostatic capacitance caused by the refrigerant or the fluid resulting from refrigerant leakage; and

a detection unit configured to determine whether or not refrigerant has leaked based on the change in electrostatic capacitance calculated by the calculation unit.

14. The refrigerant leakage detection device according to claim 13, further comprising:

a first oscillation unit configured to oscillate at a frequency corresponding toelectrostatic capacitance of the first sensor;

a second oscillation unit configured to oscillate at a frequency corresponding to electrostatic capacitance of the second sensor; and

an up/down counter configured to count up an output of the first oscillation unit and to count down an output of the second oscillation unit;

wherein

the calculation unit is further configured to calculate the first difference on the basis of values counted by the up/down counter.

15. The refrigerant leakage detection device according to claim 14, further comprising:

a selection unit configured to select either the output of the first oscillation unit or the output of the second oscillation unit;

wherein

either the output of the first oscillation unit or the output of the second oscillation unit selected by the selection unit is inputted to the up/down counter.

16. The refrigerant leakage detection device according to claim 14, further comprising

a resetting unit configured to reset counted values of the up/down counter in every predetermined cycle.

17. The refrigerant leakage detection device according to claim 13, further comprising:

a first resetting unit configured to output a first reset signal based on a time constant determined by the electrostatic capacitance of the first sensor;

a second resetting unit configured to output a second reset signal based on a time constant determined by the electrostatic capacitance of the second sensor;

a first counting unit configured to count a pulse signal having a predetermined frequency and to stop the counting of the pulse signal on the basis of the first reset signal;

a second counting unit configured to count the pulse signal and to stop the counting of the pulse signal on the basis of the second reset signal; and

a difference calculation unit configured to calculate a second difference between counted numbers counted by each of the first counting unit and the second counting unit until counting of the pulse signal is stopped;

wherein

the calculation unit is further configured to calculate the first difference on the basis of the second difference.

18. The refrigerant leakage detection device according to claim 13, further comprising:

a first timer unit configured to output a first time duration elapse signal indicating that a time duration determined according to the electrostatic capacitance of the first sensor has elapsed;

a second timer unit configured to output a second time duration elapse signal indicating that a time duration determined according to the electrostatic capacitance of the second sensor has elapsed; and

an interval calculation unit configured to calculate a length of time during which either the first time duration elapse signal or the second time duration elapse signal is outputted from the first timer unit or the second timer unit;

wherein

the calculation unit is further configured to calculate the first difference on the basis of the length of time calculated by the interval calculation unit.

19. A refrigeration system including the refrigerant leakage detection device according to claim 13, the refrigeration system further comprising:

a refrigerant circuit; and

wherein

the refrigerant leakage detection device is configured to be disposed in or in proximity to a portion of the refrigerant circuit where refrigerant leakage detection is performed.

20. A refrigerant leakage detection method for detecting refrigerant leakage from a refrigerant circuit of a refrigeration system, the refrigerant leakage detection method comprising

providing a fluid sensor including a sensor main body having two electrodes spaced apart from each other and a structure mountable so as to surround a pipe or pipe joint of the refrigerant circuit, the fluid sensor being disposed in or in proximity to a portion of the refrigerant circuit where refrigerant leakage detection is performed;

and

measuring impedance between the two electrodes with an impedance measurement device.