Syringe/plunger coupling

• US 8,353,879 B2
• Filed: 10/15/2007
• Issued: 01/15/2013
• Est. Priority Date: 02/05/1999
• Status: Expired due to Fees

• Current Assignee: Mallinckrodt LLC (Mallinckrodt plc)
• Original Assignee: Mallinckrodt LLC (Mallinckrodt plc)
• Inventors: Goethel, James H., Bergen, Robert G.
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): Medway, Scott
• Application Number:
  US11/872,484
• Publication Number:
  US 20080033358A1
• Time in Patent Office: 1,919 Days
• Field of Search: 604/150, 604/151, 604/154, 604/187, 604/197, 604/218, 604/228, 604/232
• US Class Current: 604/228
• CPC Class Codes: A61M 5/007 for contrast media
• CPC Class Codes: A61M 5/14546 Front-loading type injectors
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump
• CPC Class Codes: A61M 5/31515 Connection of piston with piston rod
• CPC Class Codes: Y10S 128/01 Motorized syringe

Abstract

A medical fluid injector, replaceable syringe, and coupling mechanism to engage the syringe plunger to the plunger drive ram of the injector are provided wherein coupling involves a cam cleat-like mechanism, thereby allowing for cooperative movement between the plunger drive ram and syringe plunger. The coupling mechanism of the plunger drive ram is provided with first and second movable members, each having toothed, arcuate surfaces, while the coupling mechanism of the syringe plunger is provided with a knurled cavity. Disengagement of the coupling mechanism is facilitated by translational movement of a face plate located on the forward end of the injector housing.

Claims

1. A contrast media injector assembly comprising:

a syringe comprising;

a barrel having a cylindrical sidewall, a forward end and an opposing rear end;

a front wall section integral with the forward end of the barrel;

a neck that extends forwardly from and is integral with the front wall section, wherein the neck terminates in a discharge tip; and

a plunger disposed within and snugly slidable relative to the barrel, wherein the plunger comprises;

a rearwardmost face substantially perpendicular to the cylindrical sidewall of the barrel;

an interior cavity defined within the plunger; and

one and only one opening extending into the interior cavity, wherein the opening is defined in the rearwardmost face of the plunger; and

an injector comprising;

a drive ram that is movable relative to the barrel of the syringe to move the plunger of the syringe relative to the barrel, wherein the drive ram comprises;

a longitudinal axis along which the drive ram is movable; and

a movable member that is movable in a direction non-parallel to the longitudinal axis of the drive ram, wherein the at least a portion of the drive ram extends through the opening in the plunger such that at least a portion of the movable member is located within the interior cavity defined in the plunger of the syringe; and

a motor to deploy the drive ram of the injector and the plunger of the syringe in cooperative forward and backward motion along the longitudinal axis of the drive ram relative to the barrel of the syringe, wherein the at least a portion of the movable member that is located within the interior cavity of the plunger of the syringe is located therein during the cooperative forward and backward motion of the drive ram of the injector and the plunger of the syringe.

2. The assembly of claim 1, wherein the drive ram comprises first and second movable members, each of which is movable in a direction non-parallel to the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

3. The assembly of claim 1, wherein the movable member is movable in a direction transverse to the longitudinal axis of the drive ram.

4. The assembly of claim 1, wherein the drive ram comprises first and second movable members, each of which is movable in a direction transverse to the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

5. The assembly of claim 1, wherein the movable member is movable toward and away from the longitudinal axis of the drive ram.

6. The assembly of claim 1, wherein the drive ram comprises first and second movable members, each of which is movable toward and away from the longitudinal axis of the drive ram, at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

7. The assembly of claim 5, wherein the interior cavity comprises at least one feature that interfaces with the movable member to assist in cooperative motion of the drive ram and the plunger relative to the barrel of the syringe.

8. The assembly of claim 5, wherein the movable member is pivotable toward and away from the longitudinal axis of the drive ram.

9. The assembly of claim 8, wherein the movable member comprises first and second pawls.

10. The assembly of claim 9, wherein a wall that defines at least a portion of the interior cavity in the plunger is knurled.

11. The assembly of claim 9, wherein the interior cavity in the plunger exhibits a T-shaped cross-section.

12. The assembly of claim 1, wherein the plunger comprises a rearwardly extending cylindrical extension, and at least a portion of the interior cavity in the plunger is defined in the rearwardly extending cylindrical extension.

13. The assembly of claim 1, further comprising:

an injector housing having an opening defined therein through which the drive ram moves.

14. The assembly of claim 13, wherein the injector housing comprises a removable face plate to which the syringe is mounted, wherein the opening of the injector housing is defined in the removable face plate.

15. The assembly of claim 14, wherein the removable face plate comprises a pressure jacket, and the barrel of the syringe is located within the pressure jacket.

16. The assembly of claim 1, further comprising:

a pressure jacket designed to accommodate at least a portion of the syringe, and the barrel of the syringe is located within the pressure jacket.

17. The assembly of claim 1, further comprising:

a medical fluid for use in a diagnostic imaging procedure disposed within the barrel of the syringe.

18. The assembly of claim 1, wherein the plunger of the syringe comprises a forward facing surface that comprises a surface which substantially conforms to a surface of an interior of the front wall section of the syringe.

19. The assembly of claim 1, wherein the at least a portion of the moveable member is located outside of the interior cavity of the plunger of the syringe when the syringe is removed from the injector after the forward and backward cooperative motion.

40. The contrast media injector of claim 1, wherein the movable member engages the interior cavity of the syringe, the movable member not extending beyond the interior wall that defines the interior cavity of the plunger.

41. The contrast media injector of claim 40, wherein the interior cavity of the syringe includes a feature that engages the moveable member.

20. A contrast media injector assembly comprising:

a syringe comprising;

a barrel having a cylindrical sidewall, a forward end and an opposing rear end;

a front wall section integral with the forward end of the barrel;

a neck that extends forwardly from and is integral with the front wall section, wherein the neck terminates in a discharge tip; and

a plunger disposed within and snugly slidable relative to the barrel, wherein the plunger comprises;

a rearwardmost face substantially perpendicular to the cylindrical sidewall of the barrel, wherein the rearward most face is circumferentially continuous; and

an interior wall defining an interior cavity in the plunger; and

one and only one opening extending into the interior cavity, wherein the opening is defined in the rearwardmost face of the plunger;

an injector comprising;

a drive ram that is movable relative to the barrel of the syringe to move the plunger of the syringe relative to the barrel, wherein the drive ram comprises a longitudinal axis along which the drive ram is movable, and wherein at least a portion of the drive ram extends through the opening in the plunger such that the at least a portion of the drive ram is located within the interior cavity defined in the plunger of the syringe; and

a motor to deploy the drive ram of the injector and the plunger of the syringe in cooperative forward and backward motion along the longitudinal axis of the drive ram relative to the barrel of the syringe, wherein the at least a portion of the drive ram that is located within the interior cavity of the plunger of the syringe is located therein during said cooperative forward and backward motion of the drive ram of the injector and the plunger of the syringe.

21. The assembly of claim 20, wherein the drive ram comprises a movable member that is movable in a direction non-parallel to the longitudinal axis of the drive ram, and wherein the at least a portion of the drive ram that is located within the interior cavity defined in the plunger comprises at least a portion of the movable member.

22. The assembly of claim 20, wherein the drive ram comprises first and second movable members, each of which is movable in a direction non-parallel to the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

23. The assembly of claim 20, wherein the drive ram comprises a movable member that is movable in a direction transverse to the longitudinal axis of the drive ram, and at least a portion of the movable member is located within the interior cavity defined in the plunger.

24. The assembly of claim 20, wherein the drive ram comprises first and second movable members, each of which is movable in a direction transverse to the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

25. The assembly of claim 20, wherein the drive ram comprises a movable member that is movable toward and away from the longitudinal axis of the drive ram, and at least a portion of the movable member is located within the interior cavity defined in the plunger.

26. The assembly of claim 20, wherein the drive ram comprises first and second movable members, each of which is movable toward and away from the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

27. The assembly of claim 25, wherein the interior cavity comprises at least one feature that interfaces with the movable member to assist in cooperative motion of the drive ram and the plunger relative to the barrel of the syringe.

28. The assembly of claim 25, wherein the movable member is pivotable toward and away from the longitudinal axis of the drive ram.

29. The assembly of claim 28, wherein the movable member comprises first and second pawls.

30. The assembly of claim 29, wherein a wall that defines at least a portion of the interior cavity in the plunger is knurled.

31. The assembly of claim 29, wherein the interior cavity in the plunger exhibits a T-shaped cross-section.

32. The assembly of claim 20, wherein the plunger comprises a rearwardly extending cylindrical extension, and at least a portion of the interior cavity in the plunger is defined in the rearwardly extending cylindrical extension.

33. The assembly of claim 20, further comprising:

an injector housing having an opening defined therein through which the drive ram moves.

34. The assembly of claim 23, wherein the injector housing comprises a removable face plate to which the syringe is mounted, wherein the opening of the injector housing is defined in the removable face plate.

35. The assembly of claim 34, wherein the removable face plate comprises a pressure jacket, and the barrel of the syringe is located within the pressure jacket.

36. The assembly of claim 20, further comprising:

a pressure jacket designed to accommodate at least a portion of the syringe, and the barrel of the syringe is located within the pressure jacket.

37. The assembly of claim 20, further comprising:

a medical fluid for use in a diagnostic imaging procedure disposed within the barrel of the syringe.

38. The assembly of claim 20, wherein the plunger of the syringe comprises a forward facing surface that comprises a surface which substantially conforms to a surface of an interior of the front wall section of the syringe.

39. The assembly of claim 20, wherein said at least a portion of the drive ram is located outside of the interior cavity of the plunger of the syringe when the syringe is removed from the injector after said forward and backward cooperative motion.

42. A contrast media injector assembly comprising:

a syringe comprising;

a barrel having a cylindrical sidewall, a forward end and an opposing rear end;

a front wall section integral with the forward end of the barrel;

a neck that extends forwardly from and is integral with the front wall section, wherein the neck terminates in a discharge tip; and

a plunger disposed within and snugly slidable relative to the barrel, wherein the plunger comprises a rearwardmost face that is completely and circumferentially continuous and substantially perpendicular to the cylindrical sidewall of the barrel, the plunger having an interior cavity defined therein and one and only one opening extending into the interior cavity, wherein the opening is defined in the rearwardmost face of the plunger; and

an injector comprising;

a drive ram that is movable relative to the barrel of the syringe to move the plunger of the syringe relative to the barrel, wherein the drive ram comprises a longitudinal axis along which the drive ram is movable; and

a movable member separate from and movably mounted to the drive ram, wherein the moveable member is movable in a direction non-parallel to the longitudinal axis of the drive ram, and wherein at least a portion of the movable member is located within the interior cavity defined in the plunger of the syringe; and

a motor to deploy the drive ram of the injector and the plunger of the syringe in cooperative forward and backward motion along the longitudinal axis of the drive ram relative to the barrel of the syringe, wherein the at least a portion of the movable member that is located within the interior cavity of the plunger of the syringe is located therein during the cooperative forward and backward motion of the drive ram of the injector and the plunger of the syringe.

43. The assembly of claim 42, wherein the drive ram comprises first and second movable members, each of which is movable in a direction non-parallel to the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

44. The assembly of claim 42, wherein the movable member is movable in a direction transverse to the longitudinal axis of the drive ram.

45. The assembly of claim 42, wherein the drive ram comprises first and second movable members, each of which is movable in a direction transverse to the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

46. The assembly of claim 42, wherein the movable member is movable toward and away from the longitudinal axis of the drive ram.

47. The assembly of claim 46, wherein the drive ram comprises first and second movable members, each of which is movable toward and away from the longitudinal axis of the drive ram, at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

48. The assembly of claim 46, wherein the interior cavity comprises at least one feature that interfaces with the movable member to assist in cooperative motion of the drive ram and the plunger relative to the barrel of the syringe.

49. The assembly of claim 46, wherein the movable member is pivotable toward and away from the longitudinal axis of the drive ram.

50. The assembly of claim 49, wherein the movable member comprises first and second pawls.

51. The assembly of claim 50, wherein a wall that defines at least a portion of the interior cavity in the plunger is knurled.

52. The assembly of claim 50, wherein the interior cavity in the plunger exhibits a T-shaped cross-section.

53. The assembly of claim 42, wherein the plunger comprises a rearwardly extending cylindrical extension, and at least a portion of the interior cavity in the plunger is defined in the rearwardly extending cylindrical extension.

54. The assembly of claim 42, further comprising:

an injector housing having an opening defined therein through which the drive ram moves.

55. The assembly of claim 54, wherein the injector housing comprises a removable face plate to which the syringe is mounted, wherein the opening of the injector housing is defined in the removable face plate.

56. The assembly of claim 55, wherein the removable face plate comprises a pressure jacket, and the barrel of the syringe is located within the pressure jacket.

57. The assembly of claim 42, further comprising:

a pressure jacket designed to accommodate at least a portion of the syringe, and the barrel of the syringe is located within the pressure jacket.

58. The assembly of claim 42, further comprising:

a medical fluid for use in a diagnostic imaging procedure disposed within the barrel of the syringe.

59. The assembly of claim 42, wherein the plunger of the syringe comprises a forward facing surface that comprises a surface which substantially conforms to a surface of an interior of the front wall section of the syringe.

60. The assembly of claim 42, wherein the at least a portion of the drive ram is located outside of the interior cavity of the plunger of the syringe when the syringe is removed from the injector after the forward and backward cooperative motion.

61. A contrast media injector assembly comprising:

a syringe comprising;

a barrel having a cylindrical sidewall, a forward end and an opposing rear end;

a front wall section integral with the forward end of the barrel;

a neck that extends forwardly from and is integral with the front wall section, wherein the neck terminates in a discharge tip; and

a plunger disposed within and snugly slidable relative to the barrel, wherein the plunger comprises;

a rearwardmost face substantially perpendicular to the cylindrical sidewall of the barrel, wherein the rearwardmost face is completely circumferentially continuous;

an interior cavity defined within the plunger; and

one and only one opening extending into the interior cavity, wherein the opening is defined in the rearwardmost face of the plunger;

an injector comprising;

a drive ram that is movable relative to the barrel of the syringe to move the plunger of the syringe relative to the barrel, wherein the drive ram comprises a longitudinal axis along which the drive ram is movable, and wherein at least a portion of the drive ram extends through the opening in the plunger such that the at least a portion of the drive ram is located within the interior cavity defined in the plunger of the syringe; and

a motor to deploy the drive ram of the injector and the plunger of the syringe in cooperative forward and backward motion along the longitudinal axis of the drive ram relative to the barrel of the syringe, wherein the at least a portion of the drive ram that is located within the interior cavity of the plunger of the syringe is located therein during the cooperative forward and backward motion of the drive ram of the injector and the plunger of the syringe.

62. The assembly of claim 61, wherein the drive ram comprises a movable member that is movable in a direction non-parallel to the longitudinal axis of the drive ram, and wherein at least a portion of the movable member is located within the interior cavity defined in the plunger.

63. The assembly of claim 61, wherein the drive ram comprises first and second movable members, each of which is movable in a direction non-parallel to the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

64. The assembly of claim 61, wherein the drive ram comprises a movable member that is movable in a direction transverse to the longitudinal axis of the drive ram, and at least a portion of the movable member is located within the interior cavity defined in the plunger.

65. The assembly of claim 61, wherein the drive ram comprises first and second movable members, each of which is movable in a direction transverse to the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

66. The assembly of claim 61, wherein the drive ram comprises a movable member that is movable toward and away from the longitudinal axis of the drive ram, and at least a portion of the movable member is located within the interior cavity defined in the plunger.

67. The assembly of claim 61, wherein the drive ram comprises first and second movable members, each of which is movable toward and away from the longitudinal axis of the drive ram, and at least a portion of each of the first and second movable members is located within the interior cavity defined in the plunger.

68. The assembly of claim 66, wherein the interior cavity comprises at least one feature that interfaces with the movable member to assist in cooperative motion of the drive ram and the plunger relative to the barrel of the syringe.

69. The assembly of claim 66, wherein the movable member is pivotable toward and away from the longitudinal axis of the drive ram.

70. The assembly of claim 69, wherein the movable member comprises first and second pawls.

71. The assembly of claim 70, wherein a wall that defines at least a portion of the interior cavity in the plunger is knurled.

72. The assembly of claim 70, wherein the interior cavity in the plunger exhibits a T-shaped cross-section.

73. The assembly of claim 61, wherein the plunger comprises a rearwardly extending cylindrical extension, and at least a portion of the interior cavity in the plunger is defined in the rearwardly extending cylindrical extension.

74. The assembly of claim 61, further comprising:

an injector housing having an opening defined therein through which the drive ram moves.

75. The assembly of claim 74, wherein the injector housing comprises a removable face plate to which the syringe is mounted, wherein the opening of the injector housing is defined in the removable face plate.

76. The assembly of claim 75, wherein the removable face plate comprises a pressure jacket, and the barrel of the syringe is located within the pressure jacket.

77. The assembly of claim 61, further comprising:

a pressure jacket designed to accommodate at least a portion of the syringe, and the barrel of the syringe is located within the pressure jacket.

78. The assembly of claim 61, further comprising:

a medical fluid for use in a diagnostic imaging procedure disposed within the barrel of the syringe.

79. The assembly of claim 61, wherein the plunger of the syringe comprises a forward facing surface that comprises a surface which substantially conforms to a surface of an interior of the front wall section of the syringe.

80. The assembly of claim 61, wherein the at least a portion of the drive ram is located outside of the interior cavity of the plunger of the syringe when the syringe is removed from the injector after the forward and backward cooperative motion.

81. The contrast media injector of claim 61, wherein the movable member engages the interior cavity of the syringe, the movable member not extending beyond an interior wall of the interior cavity of the plunger.

82. The contrast media injector of claim 81, wherein the interior cavity of the syringe includes a feature that engages the moveable member.

83. The contrast media injector of claim 61, wherein the drive ram comprises a movable member engaging the interior cavity of the syringe, the movable member not extending beyond an interior wall of the interior cavity of the plunger.

84. The contrast media injector of claim 83, wherein the interior cavity of the syringe includes a feature that engages the moveable member.