Ablation device with internally cooled electrodes

• US 8,353,907 B2
• Filed: 12/18/2008
• Issued: 01/15/2013
• Est. Priority Date: 12/21/2007
• Status: Active Grant

• Current Assignee: Atricure, Inc.
• Original Assignee: Atricure, Inc.
• Inventors: Winkler, Matthew J., Staats, Peter F., Williamson, Warren P. IV, Glithero, Jason I.
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): CHANDER, DIVA KAKAR
• Application Number:
  US12/337,820
• Publication Number:
  US 20090163905A1
• Time in Patent Office: 1,489 Days
• Field of Search: 606/41, 606/48, 606/50, 606 20- 26
• US Class Current: 606/41
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 18/18 by applying electromagnetic radiation, e.g. microwaves radiation therapy A61N5/00
• CPC Class Codes: A61B 2017/00084 Temperature
• CPC Class Codes: A61B 2018/00023 closed, i.e. without wound contact by the fluid
• CPC Class Codes: A61B 2018/00291 using suction

Abstract

An electrosurgical end effector for ablating tissue is provided that comprises at least one electrically-conductive ablation member adapted to be connected to a source of RF energy, with the ablation member having a tissue engaging surface and defining an internal fluid passageway. Preferably, the end effector includes two electrically conductive ablation members that are electrically isolated from one another and have their fluid passageways in fluid communication. Alternatively, the end effector may comprise four electrically conductive ablation members arranged as two pairs of ablation members, all of the ablation members having internal fluid passageways that are electrically isolated from each other, with the fluid passageways of each of the four ablation members being in fluid communication with each other.

Claims

1. An electrosurgical end-effector for ablating tissue comprising:

a carrier, and

first and second electrically conductive ablation electrodes mounted to the carrier and configured to be connected to an energy source, each ablation electrode having a tissue-engaging surface and a longitudinally extending lumen defining an internal fluid passageway, the first and second ablation electrodes being electrically isolated from one another and longitudinally elongated so as to be substantially parallel to each other and spaced apart in a widthwise direction perpendicular to a longitudinal direction.

2. The end effector of claim 1 further comprising electrical insulation insulating the ablation electrodes from fluid in the fluid passageways.

3. The end-effector of claim 1 further comprising third and fourth electrically-conductive ablation electrodes mounted to the carrier and configured to be connected to an energy source, each of the third and fourth ablation electrodes having a tissue-ablation surface and a lumen defining an internal fluid passageway, the third and fourth ablation electrodes being electrically isolated from each other and from both of the first and second ablation electrodes, the fluid passageways of each of the first, second, third and fourth ablation electrodes being in fluid communication with each other.

4. The end effector of claim 3 further comprising electrical insulation insulating the ablation electrodes from fluid in the fluid passageways.

5. The end-effector of claim 1 or 2 wherein the first ablation electrode is adapted to be connected to a source of RF energy of a first polarity and the second ablation electrode is adapted to be connected to a source of RF energy of a second polarity opposite to the first polarity.

6. The end-effector of claim 3 or 4 wherein the first and third ablation electrodes are adapted to be connected to a source of RF energy of a first polarity and the second and fourth ablation electrodes are adapted to be connected to a source of RF energy of a second polarity opposite to the first polarity.

7. The end-effector of claim 2 or 4 wherein the electrical insulation is a polymer.

8. The end-effector of claim 4 further comprising a thermal sensor associated with the carrier for determining the temperature of the end-effector.

9. The end-effector of claim 1 further comprising:

a handle;

an elongated malleable shaft having a proximal end connected to the handle and a distal end; and

the end-effector being mounted to the distal end of the shaft.

10. The end-effector of claim 9 wherein the end-effector is angularly moveable relative to the shaft.

11. The end-effector of claim 10 wherein the end-effector is mounted the shaft by a pivot connection.

12. The end-effector of claim 11 wherein the pivot connection comprises a clevis mounted to the distal end of the shaft.

13. The end-effector of claim 9 wherein the elongated shaft comprises an elongated housing having a hollow interior, first and second tubing members carried interior of the elongated housing for transporting fluid to and from the first and second ablation electrodes;

and an elongated stiffener disposed interior of the housing and extending substantially co-extensive therewith for supporting the first and second tubing members and distributing bending stresses.

14. The end-effector of claim 13 wherein the stiffener defines a pair of elongated grooves for receipt of the first and second tubing members.

15. The end-effector of claim 13 wherein the shaft further comprises a heat-shrinkable, polymeric covering coextensive with the elongated housing.

16. The end-effector of claim 9 wherein the handle comprises a control for delivering RF energy to the ablation electrodes.

17. The end-effector of claim 9 further comprising a source of pressurized fluid in fluid communication with the fluid passageways in the ablation electrodes, wherein the source of pressurized fluid comprises a pump, a reservoir, an inlet through which fluid may be introduced into the reservoir, and a vent.

18. The end-effector of claim 17 wherein the source of pressurized fluid is housed separately from the handle.

19. The end effector of claim 1 further comprising a vacuum port on a tissue engaging surface of the end effector.

20. The end effector of claim 19 wherein the vacuum port is located on the tissue engaging surface of the end effector between the first and second electrically conductive ablation electrodes.

21. The end effector of claim 19 wherein the vacuum port defines a plurality of suction areas interconnected by channels.

22. An electrosurgical end effector comprising a tissue engaging surface, at least one electrically conductive electrode located on the tissue engaging surface and configured to be connected to an energy source, and a vacuum port on the tissue engaging surface, the vacuum port having an irregular shape so as to define a plurality of interconnected vacuum areas, so that if vacuum is broken with respect to any of the vacuum areas, the end effector is released.

23. An electrosurgical end-effector for ablating tissue comprising:

a carrier having a lengthwise dimension perpendicular to a widthwise dimension, where the lengthwise dimension is larger than the widthwise dimension, and

first and second electrically conductive ablation electrodes mounted to the carrier and configured to be connected to an energy source, each ablation electrode having a tissue-engaging surface and a lumen therethrough defining an internal fluid passageway, the first and second ablation electrodes being electrically isolated and spaced apart from one another in the widthwise dimension and the tissue-engaging surfaces of the first and second ablation electrodes extending longitudinally substantially parallel to each other in the lengthwise dimension.