Modular electromagnetic device with reversible generator-motor operation

• US 8,354,768 B2
• Filed: 01/21/2009
• Issued: 01/15/2013
• Est. Priority Date: 01/21/2008
• Status: Active Grant

• Current Assignee: GE AVIO S.r.l. (GE Aerospace)
• Original Assignee: AVIO SPA (BCV Investments SCA)
• Inventors: Cipriani, Marco
• Primary Examiner(s): Nguyen, Hanh
• Assistant Examiner(s): DESAI, NAISHADH N
• Application Number:
  US12/735,500
• Publication Number:
  US 20110025067A1
• Time in Patent Office: 1,455 Days
• Field of Search: 310/156.32, 310/216.035, 310/216.074, 310/216.078, 310/216.079, 310/216.081, 310/216.082, 310/216.099, 310208-210, 290/52
• US Class Current: 310/209
• CPC Class Codes: H02K 1/141 consisting of C-shaped cores
• CPC Class Codes: H02K 1/18 Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
• CPC Class Codes: H02K 1/2795 the rotor consisting of two or more circumferentially positioned magnets
• CPC Class Codes: H02K 16/04 Machines with one rotor and two stators
• CPC Class Codes: H02K 21/24 with magnets axially facing the armatures, e.g. hub-type cycle dynamos
• CPC Class Codes: H02K 2213/12 Machines characterised by the modularity of some components
• CPC Class Codes: H02K 23/44 having movable, e.g. turnable, iron parts
• CPC Class Codes: H02K 7/1823 structurally associated with turbines or similar engines
• CPC Class Codes: H02K 7/183 wherein the turbine is a wind turbine adaptation of a wind turbine to an electric generator F03D9/25

Abstract

A modular electromagnetic device has a stator and a rotor rotating between facing surfaces of the stator and bearing a plurality of magnets distributed with alternate orientations in a substantially ring-shaped pattern, and the stator comprises at least one pair of magnetic yokes symmetrically located at both sides of the rotor. Each yoke has a pair of projecting arms extending towards the magnets and bearing a respective coil for collection of electric power from or supply of electric power to the device. Each yoke is individually mounted on an own support equipped with adjusting units arranged to adjust the yoke position relative to the confronting magnets, and forms, together with its coils, its support, the adjusting units thereof, and sensing and control means controlling the yoke adjustment, an elementary stator cell that can be replicated to form single-phase or multiphase modules.

Claims

1. An electromagnetic device (10) with reversible generator-motor operation, the device (10) comprising:

a rotor (12;

12′

) rotating about an axis and bearing a plurality of magnets (14;

14′

, 14′

a, 14′

b;

140) distributed at regular intervals and with alternate orientations in a substantially ring-shaped pattern;

a stator (16, 20a, 20b, 18, 22a, 22b;

16′

, 18′

, 20′

, 22′

) comprising at least one magnetic yoke (16, 18;

16′

, 18;

6) having a pair of projecting arms (17a, 17b, 19a, 19b;

7) that extend towards the magnets (14;

14′

, 14′

a, 14′

b;

140) and bear a respective coil (20a, 20b, 22a, 22b;

20′

, 22′

;

21) for electrical connection to a utilising device or a power driver, the at least one magnetic yoke (16, 18;

16′

, 18′

;

6) being part, together with a pair of magnets (14;

14′

, 14′

a, 14′

b;

140) confronting the yoke arms (17a, 17b, 19a, 19b;

7) at a given instant and an air gap separating the yoke from the magnets, of a same closed magnetic circuit;

characterised in that the at least one magnetic yoke (16, 18;

16′

, 18′

;

6) is independently mounted on an own support (54) equipped with adjusting units (56, 82, 84, 92) arranged to adjust the yoke position relative to the confronting magnets (14;

14′

, 14′

a, 14′

b;

140), and forms, together with its coils (20a, 20b, 22a, 22b;

20′

, 22′

;

21), its support (54) and its adjusting units (52, 56), an elementary stator cell that can be replicated to form a reversible electromagnetic device (10) including single-phase or multiphase modules.

2. The device as claimed in claim 1, wherein the elementary stator cell is replicated to form at least one set of cells extending along a number of discrete arcs of the magnet ring.

3. The device as claimed in claim 1, wherein the elementary cell is replicated to form at least one set of cells extending in front of the whole magnet ring.

4. The device as claimed in claim 3, wherein said rotor (12;

12′

) bears a number M of magnets (14;

14′

, 14′

a, 14′

b;

140) chosen out of

2N, N being the number of the magnetic yokes (16, 18;

16′

, 18;

6) in the or each set;

an even number lower than 2N−

2.

5. The device as claimed in claim 1, wherein the coils (20a, 20b, 22a, 22b;

20′

, 22′

;

21) in all cells are individually connected to a power driver or a utilising device.

6. The device as claimed in claim 4, wherein the coils (20a, 20b, 22a, 22b;

20′

, 22;

21) of arms (17a, 17b, 19a, 19b;

7) having a same geometrical phase relationship with a confronting magnet (14;

14;

14′

a, 14′

b) in all cells are connected together inside the device and have a common connection to a power driver or a utilising device.

7. The device as claimed in claim 4, wherein the coils (20a, 20b, 22a, 22b;

20′

, 22;

21) of alternate arms (17a, 17b, 19a, 19b;

7) having a same geometrical phase relationship with a confronting magnet (14;

14′

;

14′

a, 14′

b;

140) in all cells are connected together inside the device and have a respective common connection with opposite phase to a power driver or a utilising device.

8. The device as claimed in claim 5, wherein the coils (20a, 20b, 22a, 22b;

20′

, 22;

21) of at least one cell are connected to a utilising device, and the coils of at least another cell are connected to a power driver.

9. The device as claimed in claim 1, wherein the arms of said cells bear a first coil (20a, 20b, 22a, 22b;

20′

, 22′

;

21) for electrical connection to a utilising device or a power driver, and a second coil acting as a feedback sensor.

10. The device as claimed in claim 1, wherein the or each cell is mounted on axially and radially adjustable supports (54;

70), such that the cell position relative to the magnets (14;

14′

, 14′

a, 14′

b;

140) is independently adjustable by means of a translational movement along three orthogonal axes.

11. The device as claimed in claim 10, wherein said supports (54;

70) are further adjustable through a pivotal movement about at least one axis.

12. The device as claimed in claim 11, wherein said supports (54;

70) are adjustable through a pivotal movement about three axes.

13. The device as claimed in claim 1, wherein the cell is replicated so as to form a single set of cells facing a stator surface bearing the magnets.

14. The device as claimed in claim 13, wherein said rotor (12;

12′

) is made of ferromagnetic material and said magnetic circuit comprises a pair of magnets (14;

14′

;

14′

a, 14′

b;

140) and the yoke (16;

16′

) of the cell facing the magnet pair and it is closed through the rotor (12;

12′

) and an air gap separating the yoke from the magnets.

15. The device as claimed in claim 13, wherein said rotor (12;

12′

), in areas not occupied by the magnets (14;

14′

;

14′

a, 14′

b;

140), is made of non-ferromagnetic material, the magnets (14;

14;

14′

a, 14′

b;

140) facing a same yoke are connected by ferromagnetic elements (61), and said magnetic circuit comprises a pair of magnets (14;

14′

;

14′

a, 14′

b;

140) and the yoke (16;

16′

) of the cell facing the magnet pair and it is closed through the ferromagnetic elements (61) and an air gap separating the yoke from the magnets.

16. The device as claimed in claim 11, wherein said magnets (14;

14′

;

14′

a, 14′

b;

140) are glued with alternate orientations onto the surface of the rotor (12;

12′

) facing the cells.

17. The device as claimed in claim 1, wherein:

said rotor (12, 12′

), in areas not occupied by the magnets (14;

14′

;

14′

a, 14′

b;

140), is made of non-ferromagnetic material;

the elementary cell is replicated so as to form a first and a second set of cells, symmetrically arranged relative to the rotor (12, 12′

), and said magnetic circuit comprises a pair of adjacent magnets (14;

14;

14a, 14b;

140) and the magnetic yokes (16, 18;

16′

, 18;

6) of the cells facing the magnets in each of the first and the second set.

18. The device as claimed in claim 17, wherein said magnets (14;

14′

, 14′

a, 14′

b;

140) are magnetised areas in the rotor (12;

12′

) and form a succession of alternately opposite poles onto the rotor surfaces facing the sets of cells.

19. The device as claimed in claim 1, wherein said rotor (12′

) is a cylindrical body bearing the plurality of magnets (14′

a, 14′

b) on its side surface and the plurality of magnets are arranged in two parallel rows (14′

a, 14′

b) on said side surface, a magnet in one row having opposite orientation to an adjacent magnet in the other row and each cell being arranged so as to bridge both rows of magnets (14′

a, 14′

b).

20. The device as claimed in claim 19, wherein each cell and the pair of magnets (14′

a, 14′

b) bridged by it are obliquely arranged with respect to the generatrices of the rotor (12′

).

21. The device as claimed in claim 1, wherein said arms (17a, 17b, 19a, 19b;

7) and said magnets (14;

14;

14′

a, 14′

b;

140) have a cross sectional shape chosen out of the group including;

circular cross section;

non-circular curvilinear cross section;

concave polygonal cross section;

convex polygonal cross section, in particular square or rectangular, and wherein facing areas of the magnets (14;

14′

;

14′

a, 14′

b;

140) and the arms (17a, 17b, 19a, 19b;

7) have similar sizes.

22. The device as claimed in claim 21, wherein said arms (17a, 17b, 19a, 19b;

7) and said magnets (14;

14′

;

14′

a, 14′

b;

140) have different cross-sectional shapes.

23. The device as claimed in claim 1, wherein said magnets (140) are magnetic bodies (140) having a shape chosen out of:

wedge shape;

a polyhedral shape with quadrangular bases connected by inclined side faces, the inclinations of the two pairs of opposite side faces being such that they produce an opposite tapering of the plate;

frusto-conical shape.

24. The device as claimed in claim 23, wherein adjacent magnets (140) have located therebetween tapered retaining members having faces with complementary tapering to that defined by confronting side faces of said adjacent magnets.

25. The device as claimed in claim 23, wherein adjacent magnets (140) have located therebetween tangentially operating resilient or elastomeric retaining members (60).

26. The device as claimed in claim 1, wherein each arm (7) includes a base (7c) for securing to a support, a stem (7b) extending from the base (7c) towards the magnets (14′

;

140) and having the coil (21) wound thereon, and a head (7a) joined to the stem end opposite to the base (7c), and wherein said head has a greater cross sectional size than the overall cross sectional size of the stem (7b) and the coil (21) and is arranged to completely hide the coil (21) to a confronting magnet (14′

;

140).

27. The device as claimed in claim 26, wherein each cell comprises a pair of individually mounted arms (7) defining an angle open towards the magnets (14′

;

140), and wherein a gap (77) is provided between the bases (7c) of two adjacent arms (7) respectively belonging to two adjacent cells.

28. The device as claimed in claim 1, wherein the arms (17a, 17b, 19a, 19b) in a cell are connected by a member having a length equal to the transversal size of the arm, and facing sides of adjacent arms in adjacent yokes (16, 18) are spaced apart by a distance equal to the transversal size of the arm.

29. The device as claimed in claim 1, wherein said magnetic yokes (16, 18) are made of a material chosen out of the group:

high permeability, low residual flux and low magnetic reluctance ferrites;

iron-silicon sheet;

Ni—

Zn or MnZn ferrites;

Mn—

Ni materials.

30. The device as claimed in claim 1, wherein the supports (54) of the cells are equipped with rolling members (50) arranged to cooperate with the rotor surface to keep the air gaps (24, 26) between the yokes (16, 18) of the cells and the magnets (14) constant and to compensate for axial and radial oscillations of the rotor (12).

31. The device as claimed in claim 1, wherein the cells are associated with temperature detectors (86) and position detectors (88) connected with processing and control circuitry (90) arranged to actuate displacement means (82, 92) on the supports (54) to vary the gap and/or the degree of overlapping between the magnets (14) and the confronting arms (17) in order to vary the concatenated voltage in the individual coils (20) in response to the detected temperature and/or position.

32. The device as claimed in claim 1, wherein the cells are embedded within a resin layer (70), possibly charged with powder materials increasing thermal conductivity.

33. The device as claimed in claim 32, wherein said wherein said resin layer (70) is provided with heat dissipating members.

34. The device as claimed in claim 1, wherein the adjusting units (52, 56) associated with the supports (54) of the cells (16) are controlled so as to carry out a dynamic adjustment of the air gap between the yoke of a cell and the rotor.

35. The device as claimed in claim 1, wherein said device (10) is integrated in an impeller of an apparatus driven by the motion of a fluid.

36. An apparatus having an impeller driven by the motion of a fluid, characterised in that said impeller has integrated therein a device (10) as claimed in claim 1.

37. The apparatus as claimed in claim 35 wherein said apparatus is chosen out of the group including:

turbines, in particular for aeronautical or naval engines, screws of propellers for aeronautical or naval applications, pumps for gas pipelines, Aeolian generators.