Method and device for remote sensing and control of LED lights

• US 8,358,085 B2
• Filed: 01/06/2010
• Issued: 01/22/2013
• Est. Priority Date: 01/13/2009
• Status: Active Grant

• Current Assignee: LEDVANCE LLC (MLS Co. Ltd.)
• Original Assignee: TerraLUX Incorporated
• Inventors: Catalano, Anthony, Harrison, Daniel
• Primary Examiner(s): Owens, Douglas W
• Assistant Examiner(s): PHAM, THAI N
• Application Number:
  US12/683,393
• Publication Number:
  US 20100176746A1
• Time in Patent Office: 1,112 Days
• Field of Search: 315/185.R, 315/209.R, 315224-226, 315/291, 315/297, 315/307, 315/308, 315/312, 374/1, 374/163, 374/185, 374/E12.001, 374/E07.001, 374/E07.028, 374/E1.001, 374/E0.001, 374/E0.0285
• US Class Current: 315/297
• CPC Class Codes: G01K 13/00 Thermometers specially adapted for specific purposes
• CPC Class Codes: G01K 2217/00 Temperature measurement using electric or magnetic components already present in the system to be measured
• CPC Class Codes: G01K 7/01 using semiconducting elements having PN junctions G01K7/02, G01K7/16, G01K7/30 take precedence
• CPC Class Codes: H05B 45/14 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/56 involving measures to prevent abnormal temperature of the LEDs
• CPC Class Codes: H05B 45/58 involving end of life detection of LEDs

Abstract

A control system is disclosed for determining an actual temperature of a light emitting diode. The control system uses conductor that supply power to the light emitting diode to supply a pulse to the light emitting diode. The pulse is determined along with a reaction caused by the pulse and the information gained is used in determination of the light emitting diode die temperature which can then be used in controlling current to the light emitting diode to control the temperature of the light emitting diode.

Claims

1. A method for determining a temperature of at least one light emitting diode (LED) in a circuit which includes a power supply for powering the LED, where the LED is operable to generate light, the method comprising:

providing an operating current and an operating voltage to the LED;

superimposing a first current pulse on the operating current;

sensing a magnitude of a first voltage pulse across the LED resulting from the applied first current pulse superimposed on the operating current;

superimposing at least a second current pulse, different from the first current pulse, on the operating current;

sensing a magnitude of a second voltage pulse across the LED resulting from the applied second current pulse superimposed on the operating current;

deriving an operating temperature curve utilizing (i) logarithms of magnitudes of the first and second current pulses and (ii) magnitudes of the first and second voltage pulses;

determining a slope of the operating temperature curve; and

determining an operating temperature of the LED based on the determined slope of the operating temperature curve.

2. The method according to claim 1, further comprising:

before providing the operating current, providing an initial operating current and initial operating voltage at a known initial temperature of the LED;

determining at least one LED parameter based on the initial operating current, initial operating voltage, and initial temperature, the operating temperature being determined based in part on the LED parameter.

3. The method according to claim 2 wherein the initial operating current and initial operating voltage are provided at a time when the LED has reached a resting temperature that is essentially the same as an ambient temperature around the LED.

4. The method according to claim 3 wherein determining the operating temperature includes using the LED parameter in the ideal diode equation

5. The method according to claim 4 wherein the LED parameter is related to the effective optical band gap of the LED.

6. The method according to claim 4 wherein the LED parameter is used to determine a current to voltage curve for at least one temperature.

7. The method according to claim 1 wherein the operating temperature is determined by comparing the slope of the operating temperature curve to predetermined slope values that correspond to different LED temperatures.

8. The method according to claim 1 wherein superimposing includes selecting a power supply that exhibits a ripple current and using the ripple current as at least one of the first current pulse or second current pulse.

9. The method according to claim 1 wherein the circuit including the LED and the power supply is part of a device to at least provide illumination to assist visual perception of humans, and where the superimposition of the first current pulse on the operating current produces a temporary change in the light level from the LED that is less than an interval having a duration imperceptible to humans.

10. The method according to claim 1, wherein the LED is operable at a temperature less than a maximum temperature and is subject to thermal damage at a damage temperature exceeding the maximum temperature, the method further comprising:

comparing the operating temperature with the maximum temperature; and

reducing the operating current responsive to the operating temperature exceeding the maximum temperature.

11. The method according to claim 1 wherein the superimposed first current pulse lowers the magnitude of the operating current to a value that is less than another value of the operating current that would otherwise be present without the superimposed first current pulse.

12. The method according to claim 1 further comprising:

electrically connecting a thermistor in parallel with the LED, the thermistor having an effective resistance range that is lower than a reverse bias resistance of the LED and that is higher than a forward voltage resistance of the LED, wherein the superimposition of the first current pulse causes a relatively larger amount of the first current pulse to flow through the thermistor and a relatively smaller amount of the first current pulse to flow through the LED; and

determining a temperature of the thermistor based on a portion of the first current pulse flowing therethrough.

13. The method according to claim 12 including using the thermistor temperature in a calibration procedure to increase an accuracy of the determination of the operating temperature of the LED.

14. The method according to claim 1 further comprising:

receiving with a ballast a utility power in the form of a utility alternating current and a utility alternating voltage, the alternating voltage having a root-mean-square voltage over 100 Volts, and wherein providing the operating current to the LED includes converting the utility alternating current into the operating current using the ballast, the ballast having a size smaller than a volume envelope of a conventional single gang junction box.

15. The method according to claim 1 further comprising:

determining multiple operating temperatures at multiple different times and saving values of the temperatures and times at which the temperatures were determined to determine an overall operable lifetime of the LED.

16. The method according to claim 15 further comprising:

determining the overall operable lifetime of the LED based at least in part on the multiple operating temperatures and the multiple times at temperature.

17. The method according to claim 16 further comprising:

indicating the overall operable lifetime of the LED to a user.

18. The method according to claim 16 further comprising:

providing the determined overall operable lifetime of the LED to a system that monitors power usage.

19. The method according to claim 16, wherein the operation lifetime increases when the LED is operated with the operating temperature below a maximum operating temperature, the method further comprising:

comparing the operating temperature with the maximum temperature; and

reducing the operating current to reduce the operating temperature below the maximum operating temperature.

20. The method according to claim 1 wherein there are at least two LEDs in the circuit and wherein the superimposed first current pulse includes a frequency component at a predetermined frequency, the method further comprising:

passing the first current pulse to a first LED while blocking the first current pulse to the second LED based on the frequency component and wherein the determined operating temperature is the operating temperature of the first LED.

21. The method according to claim 1 wherein the determined operating temperature is a first operating temperature which occurs at a first time and further comprising determining a second, different operating temperature at a second, different time.

22. The method according to claim 1 wherein the provided operating voltage is between 1.5 Volts and 2.5 Volts DC.

23. The method according to claim 1 wherein the superimposed first and second current pulses are portions of a current ramp having a plurality of current magnitudes and the sensed first and second voltage pulses are portions of a voltage ramp having a plurality of voltage magnitudes corresponding to the current magnitudes.

24. The method according to claim 1 wherein superimposing the first current pulse, sensing the first voltage pulse, and determining the operating temperature are performed periodically.

25. A control system for determining a temperature of at least one light emitting diode (LED) receiving an operating current and an operating voltage, the LED being operable at an operating temperature, the control system comprising:

a power supply for providing the operating current and operating voltage to the LED, the power supply superimposing at least first and second current pulses on the operating current to the LED resulting in, respectively, first and second voltage pulses superimposed on the operating voltage;

a voltage sensor for determining magnitudes of the voltage pulses;

a current sensor for determining magnitudes of the current pulses; and

a controller for (a) deriving an operating temperature curve utilizing (i) logarithms of the magnitudes of the current pulses and (ii) the magnitudes of the voltage pulses, (b) determining a slope of the operating temperature curve, and (c) determining the operating temperature of the LED based on the determined slope of the operating temperature curve.

26. The control system according to claim 25, wherein the controller controls the power supply to provide an initial operating current and initial operating voltage at a known initial temperature of the LED before providing the operating current, and the controller uses the measured values of the initial operating current, initial operating voltage and initial temperature to determine at least one LED parameter of the LED, and the controller determines the operating temperature using the determined LED parameter.

27. The control system according to claim 25 wherein the controller controls the power supply to provide the initial operating current and initial operating voltage at a time when the LED has reached a resting temperature that is essentially the same as an ambient temperature around the LED.

28. The control system according to claim 25 wherein the controller determines the operating temperature using the LED parameter in the ideal diode equation

29. The control system according to claim 28 wherein the LED parameter is related to the effective optical band gap of the LED.

30. The control system according to claim 28 wherein the LED parameter is used to determine a current to voltage curve for at least one temperature.

31. The control system according to claim 25 wherein the controller determines the operating temperature by comparing the slope of the operating temperature curve to predetermined slope values that correspond to different LED temperatures.

32. The control system according to claim 25 wherein the power supply superimposes at least one of the first or second current pulses on the operating current at a predetermined magnitude such that the determined magnitude of at least one of the first or second current pulses is the predetermined magnitude.

33. The control system according to claim 25 wherein the power supply exhibits a ripple current that is used as at least one of the current pulses.

34. The control system according to claim 25 wherein the circuit including the LED and the power supply is part of a device to at least provide illumination to assist visual perception of humans, and where the power supply superimposes the current pulses on the operating current to produce temporary changes in the light level from the LED that are less than an interval having a duration imperceptible to humans.

35. The control system according to claim 25, wherein the LED is operable at a temperature less than a maximum temperature and is subject to thermal damage at a damage temperature exceeding the maximum temperature, and wherein the controller compares the operating temperature with the maximum temperature and reduces the operating current responsive to the operating temperature exceeding the maximum temperature.

36. The control system according to claim 25 wherein the power supply superimposes at least one of the current pulses resulting in lowering the magnitude of the operating current to a value that is less than another value of the operating current that would otherwise be present without a superimposed current pulse.

37. The control system according to claim 25 further comprising:

a thermistor electrically connected in parallel with the LED, and the thermistor having an effective resistance range that is lower than a reverse bias resistance of the LED and that is higher than a forward voltage resistance of the LED, and wherein the power supply superimposes the first current pulse resulting in a relatively larger amount of the first current pulse flowing through the thermistor and a relatively smaller amount of the first current pulse flowing through the LED, the controller determining a temperature of the thermistor based on a portion of the first current pulse flowing therethrough.

38. The control system according to claim 37, wherein the controller uses the thermistor temperature in a calibration procedure to increase an accuracy of the determination of the operating temperature of the LED.

39. The control system according to claim 25 further comprising:

a ballast for receiving a utility power in the form of a utility alternating current and a utility alternating voltage, the alternating voltage having a root-mean-square voltage over 100 Volts, wherein the ballast converts the utility alternating current into the operating current and provides the operating current to the LED and control system, wherein the ballast has a size smaller than a volume envelope of a conventional single gang junction box.

40. The control system according to claim 25 wherein the controller determines multiple operating temperatures at multiple different times, and further comprising:

a clock for determining times; and

a memory for saving values of the temperatures and times at which the temperatures were determined to facilitate determining an overall operable lifetime of the LED.

41. The control system according to claim 40 further comprising:

means for configuring the controller to determine the overall operable lifetime of the LED based at least in part on the multiple operating temperatures and the multiple times at temperature.

42. The control system according to claim 41 further comprising:

a display for indicating the overall operable lifetime of the LED to a user.

43. The control system according to claim 40 further comprising:

an interface for providing the determined overall operable lifetime of the LED to a separate, different system that monitors power usage.

44. The control system according to claim 40, wherein the overall operable lifetime increases when the LED is operated with the operating temperature below a maximum operating temperature, the controller being further configured to compare the operating temperature with the maximum temperature and to reduce the operating current to reduce the operating temperature below the maximum operating temperature.

45. The control system according to claim 25 wherein there are at least two LEDs in the circuit, and wherein the power supply superimposes the first current pulse with a frequency component at a predetermined frequency, and further comprising:

a first frequency filter positioned for passing the first current pulse to a first LED and a second frequency filter positioned for blocking the first current pulse to the second LED based on the frequency component, the controller determining the operating temperature of the first LED.

46. The control system according to claim 25 wherein the operating temperature determined by the controller is a first operating temperature which occurs at a first time and further comprising configuring the controller to determine a second, different operating temperature at a second, different time.

47. The control system according to claim 25 wherein the power supply is arranged to provide the operating voltage at 1.5 Volts to 2.5 Volts DC.

48. The control system according to claim 25 wherein the power supply superimposes the first and second current pulses as portions of a current ramp having a plurality of current magnitudes and the sensed first and second voltage pulses are portions of a voltage ramp having a plurality of voltage magnitudes corresponding to the current magnitudes, the controller determining the operating temperature based on a curve relating a log of a plurality of the currents against the corresponding plurality of voltages.

49. The control system according to claim 25 wherein the control system superimposes the current pulses, senses the voltage pulses, determines the magnitude of the current pulses, and determines the operating temperature periodically.

50. The control system according to claim 25 wherein at least a portion of the control system is integrated into a chip.