Systems and methods for efficient pumping of high-pressure fluids for energy storage and recovery

• US 8,359,856 B2
• Filed: 01/19/2011
• Issued: 01/29/2013
• Est. Priority Date: 04/09/2008
• Status: Expired due to Fees

• Current Assignee: SustainX, Inc. (General Compression, Inc.)
• Original Assignee: SustainX, Inc. (General Compression, Inc.)
• Inventors: McBride, Troy O., Bollinger, Benjamin R., Scott, Michael Neil, Cook, Robert, Magari, Patrick
• Primary Examiner(s): Bomberg, Kenneth
• Assistant Examiner(s): JETTON, CHRISTOPHER M
• Application Number:
  US13/009,409
• Publication Number:
  US 20110219763A1
• Time in Patent Office: 741 Days
• Field of Search: 605/08, 605/11, 605/12, 606/50, 606/59, 60516-526
• US Class Current: 60/511
• CPC Class Codes: H02J 15/006 in the form of pneumatic energy, e.g. compressed air energy storage [CAES] accumulators for supplying fluid under pressure F15B1/04
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids

Abstract

In various embodiments, a mechanical assembly and/or storage vessel is fluidly coupled to a circulation apparatus for receiving pressurized heat-transfer fluid from an outlet at a first elevated pressure, boosting a pressure of the heat-transfer fluid to a second pressure larger than the first pressure, and returning heat-transfer fluid to an inlet at a third pressure.

Claims

1. An energy storage and recovery system suitable for the efficient use and conservation of energy resources, the system comprising:

a mechanical assembly for at least one of expansion or compression of a gas, the mechanical assembly being configured to receive a heat-transfer fluid for maintaining the gas at a substantially constant temperature during the at least one of expansion or compression; and

in fluid communication with the mechanical assembly, a circulation apparatus for receiving pressurized heat-transfer fluid from an outlet of the mechanical assembly at a first elevated pressure, boosting a pressure of the heat-transfer fluid to a second pressure larger than the first pressure, and returning heat-transfer fluid to an inlet of the mechanical assembly at a third pressure, to thereby increase efficiency of the at least one of expansion or compression,

wherein the circulation apparatus comprises;

a pumping cylinder comprising (i) two separated chambers selectively fluidly connected to the inlet and the outlet of the mechanical assembly, and (ii) a piston disposed within the pumping cylinder separating the chambers; and

an actuator, coupled to the piston, for alternately driving the piston in two opposing directions, thereby alternately increasing a pressure within each of the two chambers.

2. The system of claim 1, wherein the third pressure ranges from approximately the first pressure to approximately the second pressure.

3. The system of claim 1, further comprising a manifold assembly (i) selectively fluidly connected to both chambers of the pumping cylinder, and (ii) selectively fluidly connected to the inlet and the outlet of the mechanical assembly, such that each chamber alternatively receives the heat-transfer fluid from the mechanical assembly at the first pressure and returns the heat-transfer fluid to the inlet of the mechanical assembly at the second pressure.

4. The system of claim 1, wherein the actuator comprises a linear actuator.

5. The system of claim 1, wherein the actuator comprises a servo motor and ball-screw actuator.

6. The system of claim 1, further comprising a heat exchanger for thermally conditioning the heat-transfer fluid during circulation thereof.

7. The system of claim 1, further comprising a mechanism for introducing the heat-transfer fluid into the mechanical assembly.

8. The system of claim 7, wherein the mechanism for introducing the heat-transfer fluid comprises at least one of a spray head or a spray rod.

9. The system of claim 1, wherein the mechanical assembly comprises a cylinder assembly having (i) two separated compartments and (ii) a movable boundary disposed within the cylinder assembly separating the compartments.

10. The system of claim 9, wherein at least one of the compartments is pneumatic.

11. The system of claim 10, wherein both of the compartments are pneumatic.

12. The system of claim 10, wherein one of the compartments is hydraulic.

13. The system of claim 9, wherein the movable boundary comprises a piston and rod assembly.

14. The system of claim 13, wherein the piston and rod assembly defines a fluid passageway therethrough connected to the outlet of the cylinder assembly.

15. The system of claim 1, further comprising, selectively fluidly connected to the mechanical assembly, a vessel for storage of compressed gas.

16. The system of claim 15, further comprising, in fluid communication with the vessel, a second circulation apparatus for receiving pressurized heat-transfer fluid from an outlet of the vessel at a fourth elevated pressure, boosting a pressure of the heat-transfer fluid to a fifth pressure larger than the fourth pressure, and returning heat-transfer fluid to an inlet of the vessel at a sixth pressure ranging from approximately the fourth pressure to approximately the fifth pressure.

17. An energy storage and recovery system suitable for the efficient use and conservation of energy resources, the system comprising:

a mechanical assembly for at least one of expansion or compression of a gas, the mechanical assembly being configured to receive a heat-transfer fluid for maintaining the gas at a substantially constant temperature during the at least one of expansion or compression; and

in fluid communication with the mechanical assembly, a circulation apparatus for receiving pressurized heat-transfer fluid from an outlet of the mechanical assembly at a first elevated pressure, boosting a pressure of the heat-transfer fluid to a second pressure larger than the first pressure, and returning heat-transfer fluid to an inlet of the mechanical assembly at a third pressure, to thereby increase efficiency of the at least one of expansion or compression,

wherein the mechanical assembly comprises a cylinder assembly having (i) two separated compartments and (ii) a movable boundary disposed within the cylinder assembly separating the compartments and comprising a piston and rod assembly defining fluid passageway therethrough connected to the outlet of the cylinder assembly.

18. An energy storage and recovery system suitable for the efficient use and conservation of energy resources, the system comprising:

a mechanical assembly for at least one of expansion or compression of a gas, the mechanical assembly being configured to receive a heat-transfer fluid for maintaining the gas at a substantially constant temperature during the at least one of expansion or compression;

in fluid communication with the mechanical assembly, a circulation apparatus for receiving pressurized heat-transfer fluid from an outlet of the mechanical assembly at a first elevated pressure, boosting a pressure of the heat-transfer fluid to a second pressure larger than the first pressure, and returning heat-transfer fluid, to an inlet of the mechanical assembly at a third pressure, to thereby increase efficiency of the at least one of expansion or compression;

selectively fluidly connected to the mechanical assembly, a vessel for storage of compressed gas; and

in fluid communication with the vessel, a second circulation apparatus for receiving pressurized heat-transfer fluid from an outlet of the vessel at a fourth elevated pressure, boosting a pressure of the heat-transfer fluid to a fifth pressure larger than the fourth pressure, and returning heat-transfer fluid, to an inlet of the vessel at a sixth pressure.

19. The system of claim 18, wherein the sixth pressure ranges from approximately the fourth pressure to approximately the fifth pressure.