Method for printing

• US 8,360,566 B2
• Filed: 04/09/2009
• Issued: 01/29/2013
• Est. Priority Date: 04/09/2009
• Status: Active Grant

• Current Assignee: Plastipak Packaging Incorporated (Plastipak Holdings Incorporated)
• Original Assignee: Plastipak Packaging Incorporated (Plastipak Holdings Incorporated)
• Inventors: Uptergrove, Ronald L.
• Primary Examiner(s): Huffman, Julian
• Assistant Examiner(s): Polk, Sharon A
• Application Number:
  US12/421,439
• Publication Number:
  US 20100259575A1
• Time in Patent Office: 1,391 Days
• Field of Search: 347/6, 347/7, 347/85, 347/89
• US Class Current: 347/89
• CPC Class Codes: B41J 2/175 Ink supply systems ; Circuit parts therefor
• CPC Class Codes: B41J 2/17556 Means for regulating the pressure in the cartridge
• CPC Class Codes: B41J 2/17596 Ink pumps, ink valves

Abstract

A method of printing including providing an ink delivery system including a print head in fluid communication between a first tank and a second tank; and providing a pressure differential across the print head to cause ink to flow from the print head. With embodiments of the method, ink can be controllably dispensed from the print head at substantially the same velocity irrespective of the orientation of the print head with respect to the direction of the force of gravity.

Claims

1. A method for printing comprising:

providing an ink delivery system including a first tank including a fill sensor;

a second tank including a fill sensor, wherein the first tank is in fluid communication with the second tank;

a pump configured to pump ink supplied from the first tank to the second tank;

a third tank including a fill sensor; and

a plurality of flow-through print heads, each of the plurality of print heads in direct fluid communication with each of the second tank and the third tank by conduit or passageway, wherein the third tank is in fluid communication with the first tank, the second tank is in fluid communication with the third tank; and

providing a pressure differential across the plurality of print heads to cause unjetted ink to flow through the print heads and into the third tank;

wherein the flow of ink is controlled or adjusted to maintain a substantially constant meniscus pressure at the plurality of print heads.

2. The method of claim 1, including:

providing an article to be printed; and

printing on a surface of the article.

3. The method of claim 1, wherein:

the second tank includes a first reservoir, a second reservoir, and a weir between the first reservoir and the second reservoir;

the third tank includes a third reservoir, a fourth reservoir, and a weir between the third reservoir and the fourth reservoir; and

wherein the first tank is in fluid communication with the first reservoir;

the second reservoir is in fluid communication with the third reservoir;

the fourth reservoir is in fluid communication with the first tank; and

the print head is in fluid communication with the first reservoir and the third reservoir.

4. The method of claim 3, including measuring the fill level of the second reservoir;

and measuring the fill level of the fourth reservoir.

5. The method of claim 1, including:

providing a regulator in communication with the first tank;

controlling or regulating the pressure in first tank to provide a vacuum.

6. The method of claim 1, including permitting ink to flow from a bulk ink tank to the first ink tank until a fill level is detected by the fill sensor of the first tank.

7. The method of claim 1, including heating ink flowing between the first tank and the second tank.

8. The method of claim 1, including regulating the pressure in the second tank to provide or maintain a positive pressure in the second tank;

and regulating the pressure in the third tank to provide or maintain a pressure in the third tank, such that a pressure differential is provided across the plurality of print heads.

9. The method of claim 1, including controlling or adjusting the flow rate of ink through the print head as the print heads are oriented.

10. The method of claim 1, including adjusting the pressure differential and the flow rate of ink to set or control flow volume of ink and maintain a constant meniscus pressure at the print heads.

11. The method of claim 1, including adjusting the orientation of one or more of the plurality of print heads to print at one or more angles.

12. The method of claim 1, including rotating one or more of the plurality of print heads about a two-dimensional plane.

13. The method of claim 1, including translating or rotating one or more of the plurality of print heads based upon the size and shape of an object to be printed upon.

14. The method of claim 1, including:

providing a first pump to pump ink supplied from the first tank to the second tank;

providing a second pump to pump ink from the second tank to the third tank;

operating the pumps to create the pressure differential across the print heads.

15. The method of claim 1, including providing a pump controller in communication with the second tank and the third tank and controlling the pressure differential across at least one print head.

16. The method of claim 1, including orienting one or more of the plurality of print heads during printing without requiring a stationary period.

17. The method of claim 1, wherein the system is configured to provide a closed loop system that is not open to atmosphere while in operation.