Aircraft with transient-discriminating propeller balancing system

• US 8,360,728 B2
• Filed: 10/11/2007
• Issued: 01/29/2013
• Est. Priority Date: 10/11/2006
• Status: Active Grant

• Current Assignee: Lord Corporation (Parker-Hannifin Corporation)
• Original Assignee: Lord Corporation (Parker-Hannifin Corporation)
• Inventors: Hildebrand, Steve F., Altieri, Russell E., Winzenz, Wayne
• Primary Examiner(s): Edgar, Richard
• Assistant Examiner(s): ELLIS, RYAN H
• Application Number:
  US11/870,891
• Publication Number:
  US 20090306829A1
• Time in Patent Office: 1,937 Days
• Field of Search: 416/144, 416/145, 734/70, 734/55, 734/56
• US Class Current: 416/145
• CPC Class Codes: B64C 11/008 characterised by vibration absorbing or balancing means
• CPC Class Codes: G01M 1/36 by adjusting position of masses built-in the body to be tested

Abstract

A system for balancing an aircraft propeller system receives a vibration signal from the aircraft propeller system and determines whether the vibration signal indicates a transient vibration condition. If it is determined that the vibration signal does not indicate a transient condition, the system enables a balance correction controller. The controller generates a balance correction signal based on the vibration signal, and balances the aircraft propeller system in response to the balance correction signal if the balance correction controller is enabled.

Claims

1. A method of balancing an aircraft propeller system comprising:

receiving a vibration signal from the aircraft propeller system;

determining whether the vibration signal represents a transient vibration condition, wherein said determining whether the vibration signal represents a transient condition includes;

creating a band-passed filtered vibration signal from the vibration signal;

low-pass filtering the vibration signal based on a cutoff frequency to create a low-passed filtered vibration signal, wherein the vibration signal is first subjected to the step of band-pass filtering prior to the step of low-pass filtering;

calculating a difference of the band-passed filtered vibration signal and the low- passed filtered vibration signal;

comparing the difference with a predetermined threshold;

defining a threshold count having a minimum value, the minimum value being a minimum number of consecutive samples for which the predetermined threshold must be met to enable the balance correction controller;

enabling a balance correction controller if it is determined that the vibration signal does not represent a transient vibration condition;

generating a balance correction signal at the balance correction controller based on the vibration signal; and

balancing the aircraft propeller system in response to the balance correction signal.

2. The method of claim 1 wherein the balance correction signal is communicated to an automatic balance correction mechanism the balance correction mechanism comprising at least one balance correction rotor, and the balance correction signal causes the rotor to move to balance the aircraft propeller system.

3. The method of claim 1 wherein determining whether the vibration signal represents a transient vibration condition includes monitoring an aircraft operation environmental signal.

4. The method of claim 1, wherein said determining whether the vibration signal represents a transient condition further comprises:

determining if an absolute value of the difference is less than the predetermined threshold over a finite time period.

5. An aircraft with an aircraft propeller system and a propeller balancing system comprising:

a balance correction mechanism coupled to the aircraft propeller system;

a vibration sensor coupled to the aircraft propeller system for generating a vibration signal;

a transient detector coupled to said vibration sensor; and

a balance controller coupled to said balance correction mechanism, said vibration sensor, and said transient detector;

wherein said transient detector enables said balance controller when the vibration signal does not indicate a transient condition;

wherein said transient detector is adapted to determine that the vibration signal does not represent a transient condition by;

creating a band-passed filtered vibration signal from the vibration signal;

low-pass filtering the vibration signal based on a cutoff frequency to create a low-passed filtered vibration signal, wherein the vibration signal is first subjected to the step of band-pass filtering prior to the step of low-pass filtering;

calculating a difference of the vibration signal and the filtered vibration signal; and

comparing the difference with a predetermined threshold.

6. The balancing system of claim 5, wherein said balance controller, if enabled, is adapted to generate a balance correction signal based on the vibration signal, and wherein said balance correction signal activates said balance correction mechanism to balance the aircraft propeller system.

7. The balancing system of claim 6, wherein said balance correction mechanism comprises a plurality of adjustable rotors and at least one permanent magnet.

8. The balancing system of claim 7, wherein said balance correction mechanism comprises at least two solid mass imbalance rotors each having an imbalance mass concentration.

9. The balancing system of claim 5, wherein said transient detector is adapted to further determine that the vibration signal does not represent a transient condition by:

determining if an absolute value of the difference is less than the predetermined threshold over a finite period of time.

10. An aircraft with a power source, said power source including a rotating member, said aircraft comprising a balancing system with a balance correction mechanism coupled to the rotating member, said balancing system comprising:

a vibration sensor for generating a vibration signal;

a transient detector coupled to said vibration sensor;

a balance controller coupled to said vibration sensor;

wherein said transient detector enables said balance controller if the transient detector determines that the vibration signal does not represent a transient vibration condition;

wherein said transient detector is adapted to determine that the vibration signal does not represent a transient condition by;

creating a band-passed filtered vibration signal from the vibration signal;

low-pass filtering the vibration signal based on a cutoff frequency to create a low-passed filtered vibration signal, wherein the vibration signal is first subjected to the step of band-pass filtering prior to the step of low-pass filtering;

calculating a difference of the vibration signal and the filtered vibration signal; and

comparing the difference with a predetermined threshold.

11. The aircraft of claim 10, wherein said balance controller, if enabled, is adapted to generate a balance correction signal based on the vibration signal, and wherein said balance correction signal causes at least a portion of said balance correction mechanism to move to balance the rotating member.

12. The aircraft of claim 11, wherein said balance correction mechanism comprises a plurality of rotors and at least one magnet.

13. The aircraft of claim 12, wherein said balance correction mechanism comprises at least two solid mass imbalance rotors each having an imbalance mass concentration.

14. The aircraft of claim 10, wherein said transient detector is adapted to determine that the vibration signal does not represent a transient condition by:

determining if an absolute value of the difference is less than the predetermined threshold over a predetermined time duration.

15. A vibration control system for a machine with a rotating member, said vibration control system including an electromagnetically actuated correction mechanism coupled to the machine, said vibration control system comprising:

a vibration sensor for generating a vibration signal;

a transient detector coupled to said vibration sensor;

a controller coupled to said vibration sensor;

wherein said transient detector enables said controller if the transient detector determines that the vibration signal does not represent a transient vibration condition;

wherein said transient detector is adapted to determine that the vibration signal does not represent a transient condition by;

creating a band-passed filtered vibration signal from the vibration signal;

low-pass filtering the vibration signal based on a cutoff frequency to create a low-passed filtered vibration signal, wherein the vibration signal is first subjected to the step of band-pass filtering prior to the step of low-pass filtering;

calculating a difference of the vibration signal and the filtered vibration signal; and

comparing the difference with a predetermined threshold.

16. The vibration control system of claim 15, wherein said controller, if enabled, is adapted to generate a correction signal based on the vibration signal, and wherein said correction signal causes at least a portion of the electromagnetically actuated correction mechanism to move to reduce a detected vibration.

17. The vibration control system of claim 16, wherein said correction mechanism comprises a plurality of rotors and at least one magnet.

18. A method of controlling an aircraft propeller vibration, said method comprising:

providing an electromagnetically actuated vibration correction mechanism, receiving an aircraft propeller vibration signal;

determining whether the propeller vibration signal represents a transient vibration condition, wherein said determining whether the vibration signal represents a transient condition includes;

creating a band-passed filtered vibration signal from the vibration signal;

low-pass filtering the vibration signal based on a cutoff frequency to create a low-passed filtered vibration signal, wherein the vibration signal is first subjected to the step of band-pass filtering prior to the step of low-pass filtering;

calculating a difference of the band-passed filtered vibration signal and the low- passed filtered vibration signal;

comparing the difference with a predetermined threshold;

defining a threshold count having a minimum value, the minimum value being a minimum number of consecutive samples for which the predetermined threshold must be met to enable the balance correction controller;

enabling a controller if it is determined that the vibration signal does not represent a transient vibration condition;

generating a balance correction signal at the enabled controller based on the vibration signal;

and using the balance correction signal to electromagnetically actuate said correction mechanism if the controller is enabled.

19. The method of claim 18 further comprising sending the balance correction signal to the correction mechanism.

20. The method of claim 18, wherein said determining whether the vibration signal represents a transient condition further comprises:

determining if an absolute value of the difference is less than the predetermined threshold over a predetermined time duration.