System and method for railroad track tie plate collection from a rail bed

• US 8,365,673 B2
• Filed: 12/18/2009
• Issued: 02/05/2013
• Est. Priority Date: 12/18/2009
• Status: Active Grant

• Current Assignee: Progress Rail Services Corporation (Caterpillar Incorporated), Progress Rail Corporation
• Original Assignee: Progress Rail Services Corporation (Caterpillar Incorporated)
• Inventors: Plyler, Mark, Loftis, Andy, Grantham, Dennis, Gibson, Gary
• Primary Examiner(s): MCCARRY JR, ROBERT J
• Application Number:
  US12/642,202
• Publication Number:
  US 20110146526A1
• Time in Patent Office: 1,145 Days
• Field of Search: 104/2, 104/4, 104/5, 104/7.1, 104/9, 104/16, 371/04, 171/16
• US Class Current: 104/16
• CPC Class Codes: B03C 1/0335 using coils
• CPC Class Codes: B03C 1/20 in the form of belts, e.g. cross-belt type
• CPC Class Codes: B03C 1/30 Combinations with other devices, not otherwise provided for
• CPC Class Codes: B03C 2201/20 Magnetic separation whereby the particles to be separated are in solid form
• CPC Class Codes: E01B 29/32 Installing or removing track components, not covered by the preceding groups, e.g. sole-plates, rail anchors E01B31/26 takes precedence

Abstract

A machine for collecting tie plates strewn along a rail bed includes a frame adapted for travel along a railroad in a forward direction. A pickup drum having magnetic properties is rotatably supported by the frame and extends over a bed portion of the railroad. A top drum is mounted at a location that is higher and forward of the pickup drum and rotates parallel to the pickup drum. An endless conveyor circulates around the pickup and top drums, and a separation drum is disposed between the pickup drum and the top drum along an ascending portion of the endless conveyor. The separation drum includes a magnetized rim that can lift ferrous objects but not tie plates from the endless conveyor.

Claims

1. A machine for collecting tie plates strewn along a rail bed, comprising:

a frame adapted for travel along a railroad in a forward direction;

a pickup drum rotatably supported by the frame and extending over a portion of the rail bed, the pickup drum having magnetic properties such that ferrous objects that include tie plates and other objects strewn along the rail bed portion are attracted toward the pickup drum;

a top drum rotatably supported by the frame and disposed at a location that is higher and forward of the pickup drum, wherein the top drum is arranged to rotate about an axis that is parallel to an axis of rotation of the pickup drum;

an endless conveyor arranged to circulate around the pickup and top drums;

a separation drum disposed between the pickup drum and the top drum along an ascending portion of the endless conveyor, wherein the separation drum is arranged to generate a magnetic force that is strong enough to attract the other objects but not the tie plates disposed on the ascending portion, thus separating the tie plates from the other objects.

2. The machine of claim 1, further comprising a separation slide having a wedge disposed adjacent the magnetized rim of the separation drum such that objects attached thereto are separated from the separation drum and are provided to the separation slide.

3. The machine of claim 1, further comprising a plurality of cleats disposed along the endless conveyor.

4. The machine of claim 1, wherein the pickup drum includes a plurality of permanent magnets symmetrically disposed internally along an entire periphery of a rim portion of the pickup drum to provide the magnetic force.

5. The machine of claim 1, wherein the pickup drum is arranged to attract and lift objects from the bed of the railroad that are heavier than objects adapted to be lifted from the endless conveyor by the separation drum.

6. The machine of claim 1, wherein the separation drum is disposed at a distance relative to the ascending portion of the endless conveyor, wherein the distance is large enough to provide access of tie plates under the separation drum and small enough to permit attachment of ferrous objects other than tie plates to the separation drum.

7. The machine of claim 1, wherein, during operation, the machine is adapted to collect tie plates from the rail bed by attachment of the same onto the pickup drum, transfer of the tie plates onto the endless conveyor, sorting of tie plates from other ferrous objects collected from the rail bed by attachment of the other ferrous objects to the separation drum, and delivery of the tie plates off the endless conveyor and onto a conveyor system of the machine.

8. The machine of claim 1, wherein the magnetized rim of the separation drum includes a sheet of magnetic material that is wrapped around the entire periphery of the separation drum.

9. The machine of claim 1, wherein the endless conveyor is made of a non-magnetic material.

10. A conveyor system for sorting ferrous tie plates used in railroads from other ferrous objects collected from a rail bed, the conveyor system comprising:

a pickup drum rotatably supported by a frame and extending over the rail bed, the pickup drum generating a magnetic force such that the tie plates and the other ferrous objects strewn along the rail bed are attracted toward the pickup drum;

a top drum rotatably supported by the frame and disposed at a location that is higher and offset from the pickup drum, wherein the top drum is arranged to rotate about an axis that is parallel to an axis of rotation of the pickup drum;

an endless conveyor arranged to circulate around the pickup and top drums;

a separation drum disposed between the pickup drum and the top drum along an ascending portion of the endless conveyor, wherein the separation drum is arranged to generate a magnetic force that is strong enough to attract the other objects but not the tie plates disposed on the ascending portion, thus separating the tie plates from the other objects.

11. The conveyor system of claim 10, further comprising a separation slide having a wedge disposed adjacent a magnetized rim of the separation drum such that objects attached thereto are separated from the separation drum and are provided to the separation slide.

12. The conveyor system of claim 10, wherein a diameter of the pickup drum is larger than a diameter of the top drum.

13. The conveyor system of claim 10, wherein the pickup drum is adapted to attract and lift objects from the rail bed that are heavier than objects adapted to be lifted from the endless conveyor by the separation drum.

14. The conveyor system of claim 10, wherein a plane defined by the axes of rotation of the pickup drum and the top drum is disposed at an angle relative to a horizontal plane.

15. The conveyor system of claim 10, wherein the separation drum is disposed at a distance relative to the ascending portion of the endless conveyor, wherein the distance is large enough to provide access of tie plates under the separation drum and small enough to permit attachment of ferrous objects other than tie plates to the separation drum.

16. The conveyor system of claim 10, wherein during operation, the conveyor system is adapted to collect tie plates from the rail bed by attachment of the same onto the pickup drum, transfer of the tie plates onto the endless conveyor, sorting of tie plates from other ferrous objects collected by attachment of the other ferrous objects to the separation drum, and delivery of the tie plates off the endless conveyor at the top drum.

17. The conveyor system of claim 10, wherein a rim of the separation drum includes a sheet of magnetic material that is wrapped around the entire periphery of the separation drum.

18. The conveyor system of claim 10, wherein objects disposed on the endless conveyor are adapted to be beyond an effective range of the magnetic force of the pickup drum and within an effective range of the magnetic force of the separation drum.

19. A method of sorting ferrous tie plates collected from a rail bed from other ferrous objects collected from the rail bed, the method comprising:

rotatably supporting a pickup drum from a frame, and extending the pickup drum over the rail bed;

attracting the tie plates and the other ferrous objects strewn along the rail bed toward the pickup drum by magnetic force;

rotatably supporting a top drum from the frame and positioning the top drum at a location that is higher and offset relative to the pickup drum, wherein the top drum is arranged to rotate about an axis that is parallel to an axis of rotation of the pickup drum;

circulating an endless conveyor around the pickup and top drums;

rotatably supporting a separation drum between the pickup drum and the top drum along an ascending portion of the endless conveyor;

removing the other ferrous objects but not the tie plates from the endless conveyor by attracting the other ferrous objects to the separation drum by magnetic forces; and

providing a separation slide having a wedge disposed adjacent the magnetized rim of the separation drum such that other ferrous objects attached thereto are separated from the separation drum and are provided to the separation slide.

20. The method of sorting tie plates of claim 19, further including attaching the frame to a machine adapted to roll along a railroad track.