Cannulated flexible drive shaft

• US 8,366,559 B2
• Filed: 12/15/2010
• Issued: 02/05/2013
• Est. Priority Date: 06/23/2010
• Status: Active Grant

• Current Assignee: In'Tech Medical SAS
• Original Assignee: Lenkbar LLC
• Inventors: Papenfuss, Erik H., Papenfuss, Hans B.
• Primary Examiner(s): Binda, Gregory
• Application Number:
  US12/968,556
• Publication Number:
  US 20110319896A1
• Time in Patent Office: 783 Days
• Field of Search: 464/78, 464/149, 606/80
• US Class Current: 464/149
• CPC Class Codes: A61B 17/1631 Special drive shafts, e.g. flexible shafts A61B17/1642, A61B17/164 take precedence

Abstract

A flexible cannulated drive shaft having a plurality of interlocking sections having multi-angled dovetails cut into the drive shaft. Each dovetail design is made up of substantially triangular-shaped pins and substantially triangular-shaped sockets that alternate around the circumference of each interlocking section. The pins of one interlocking section moveably engage the sockets of a second interlocking section and vice versa. Furthermore, the substantially triangular-shaped pins and substantially triangular-shaped sockets stay locked together whether the drive shaft is being rotated clockwise or counterclockwise. Angled surfaces add greater stability to the drive shaft and prevent the interlocking sections from coming apart.

Claims

1. A cannulated flexible drive shaft comprising:

a tubular shaft having a proximal end, a distal end, an inner surface and an outer surface; and

at least two interlocking sections located on the tubular shaft, said at least two interlocking sections each having at least one pin and at least one socket,

said at least two interlocking sections comprising a first interlocking section and a second interlocking section,

the at least one pin on the first interlocking section having a circumferential width that increases as said at least one pin on the first interlocking section extends from the outer surface of the shaft to the inner surface of the shaft, so that said at least one pin on the first interlocking section becomes gradually wider toward the inner surface,

the at least one pin on the second interlocking section having a circumferential width that decreases as said at least one pin on the second interlocking section extends from the outer surface of the shaft to the inner surface of the shaft, so that said at least one pin on the second interlocking section becomes gradually narrower toward the inner surface.

2. The cannulated flexible drive shaft of claim 1 wherein:

said at least two interlocking sections are cut at opposing angles to create at least one inward angled surface and at least one outward angled surface; and

said at least one inward angled surface is adjacent to the at least one outward angled surface.

3. The cannulated flexible drive shaft of claim 1 wherein:

each of the pins is substantially triangular shaped; and

each of the sockets is substantially triangular shaped.

4. The cannulated flexible drive shaft of claim 3 wherein:

the pins and sockets are cut at opposing angles to create at least one inward angled surface and at least one outward angled surface; and

said at least one inward angled surface is adjacent to the at least one outward angled surface.

5. The cannulated flexible drive shaft of claim 1 wherein:

each of the pins is substantially round shaped; and

each of the sockets is substantially round shaped.

6. The cannulated flexible drive shaft of claim 5 wherein:

the pins and sockets are cut at opposing angles to create at least one inward angled surface and at least one outward angled surface; and

said at least one inward angled surface is adjacent to the at least one outward angled surface.

7. The cannulated flexible drive shaft of claim 1 further comprising:

a handle located on the proximal end of the tubular shaft.

8. The cannulated flexible drive shaft of claim 7 wherein:

said handle is substantially tubular, thereby allowing a user to pass an object through the handle and through the tubular shaft.

9. The cannulated flexible drive shaft of claim 1 further comprising:

a substantially tubular shaped external guide configured for placement over the external surface of the drive shaft to control a curve of the tubular shaft.

10. The cannulated flexible drive shaft of claim 1 further comprising:

an internal guide configured for placement into the tubular shaft to control a curve of the tubular shaft.

11. The cannulated flexible drive shaft of claim 10 wherein:

said internal guide is constructed out of a shape memory alloy.

12. The cannulated flexible drive shaft of claim 1 further comprising:

a protective sheath configured to cover a predetermined portion of the external surface of the tubular shaft.

13. A cannulated flexible drive shaft comprising:

a tubular shaft having a proximal end, a distal end, an inner surface and an outer surface; and

at least two interlocking sections located on the tubular shaft, said at least two interlocking sections each having at least one pin and at least one socket,

said at least two interlocking sections are cut at opposing angles to create at least one inward angled surface and at least one outward angled surface, said at least one inward angled surface is adjacent to the at least one outward angled surface,

said at least two interlocking sections comprising a first interlocking section and a second interlocking section,

the at least one pin on the first interlocking section having a circumferential width that increases as said at least one pin on the first interlocking section extends from the outer surface of the shaft toward the inner surface of the shaft, so that said at least one pin on the first interlocking section becomes gradually wider toward the inner surface,

the at least one pin on the second interlocking section having a circumferential width that decreases as said at least one pin on the second interlocking section extends from the outer surface of the shaft toward the inner surface of the shaft, so that said at least one pin on the second interlocking section becomes gradually narrower toward the inner surface.

14. The cannulated flexible drive shaft of claim 13 wherein:

each of the pins is substantially triangular shaped; and

each of the sockets is substantially triangular shaped.

15. The cannulated flexible drive shaft of claim 14 wherein:

the pins and sockets are cut at opposing angles to create said at least one inward angled surface and said at least one outward angled surface.

16. The cannulated flexible drive shaft of claim 13 wherein:

each of the pins is substantially round shaped; and

each of the sockets is substantially round shaped.

17. The cannulated flexible drive shaft of claim 16 wherein:

the pins and sockets are cut at opposing angles to create said at least one inward angled surface and said at least one outward angled surface.

18. The cannulated flexible drive shaft of claim 13 further comprising:

a handle located on the proximal end of the tubular shaft.

19. The cannulated flexible drive shaft of claim 18 wherein:

said handle is substantially tubular, thereby allowing a user to pass an object through the handle and through the tubular shaft.

20. The cannulated flexible drive shaft of claim 13 further comprising:

a substantially tubular shaped external guide configured for placement over the external surface of the drive shaft to control a curve of the tubular shaft.

21. The cannulated flexible drive shaft of claim 13 further comprising:

an internal guide configured for placement into the tubular shaft to control a curve of the tubular shaft.

22. The cannulated flexible drive shaft of claim 21 wherein:

said internal guide is constructed out of a shape memory alloy.

23. The cannulated flexible drive shaft of claim 13 further comprising:

a protective sheath configured to cover a predetermined portion of the external surface of the tubular shaft.