Electric power source arrangement and method of how to use it

• US 8,367,258 B2
• Filed: 04/05/2010
• Issued: 02/05/2013
• Est. Priority Date: 04/09/2009
• Status: Active Grant

• Current Assignee: Guangdong Horizon New Energy Technologies Company Limited, Hyzon Motors, Inc. (Horizon Fuel Cell Technologies Pte Ltd)
• Original Assignee: Horizon Fuel Cell Technologies Pte Ltd
• Inventors: Gu, Zhijun, Jin, Ke, Lu, Yong
• Primary Examiner(s): Alejandro, Raymond
• Application Number:
  US12/754,001
• Publication Number:
  US 20100261085A1
• Time in Patent Office: 1,037 Days
• Field of Search: 429/428, 429/430, 429/432, 429/431
• US Class Current: 429/428
• CPC Class Codes: H01M 8/04559 of fuel cell stacks
• CPC Class Codes: H01M 8/0488 of fuel cell stacks
• CPC Class Codes: H01M 8/04955 Shut-off or shut-down of fuel cells
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

An electric power source arrangement is described, comprising a fuel cell means (2) having a nominal voltage and a specified voltage-current characteristic, to be connected to a load (1), and comprising a variable DC-DC voltage converter (3), a by-pass branch (11) by-passing the DC-DC voltage converter, a switch (13) alternatively connecting the fuel cell to the DC-DC voltage converter or to the by-pass branch, and a control unit (12) controlling the switch, which control unit (12) comprises a measuring device coupled to the fuel cell means (2) for detecting the operating point thereof and is configured to connect the by-pass branch (11) if the fuel cell means voltage is within a selected range of section (5) of the voltage-current characteristic of the fuel cell means and to disconnect the by-pass branch in the remaining range of sections (4, 6, 7) of said characteristic.

Claims

1. A high efficiency electric power source arrangement for a fuel cell having a fluctuating voltage operating point and a voltage-current characteristic divided into four operational ranges comprising a first adaptable range, a second selected range associated with a nominal voltage, a third adaptable range and a fourth recovering range, each range corresponding to a predetermined range of voltages and currents, the fuel cell being connected to a load having a predetermined allowed voltage fluctuation corresponding to a selected range, the power source arrangement comprising:

a DC-DC voltage converter having an input and an output;

a by-pass branch connected between the input and the output of said DC-DC voltage converter;

a first switch connecting the output of the fuel cell either to the input of said DC-DC voltage converter or to said by-pass branch;

a second switch alternatively connecting and disconnecting the fuel cell to said first switch; and

a control unit controlling said first switch and said second switch, characterized in that said control unit further comprises measuring device means coupled to the fuel cell for detecting the voltage operating point thereof, for connecting the fuel cell to said by-pass branch if the voltage operating point is within the range of voltages corresponding to the second selected range of the voltage-current characteristic, and for disconnecting the fuel cell from said by-pass branch if the voltage operating point is within the range of voltages corresponding to any of the first adaptable range, the third adaptable range or the fourth recovering range of the voltage-current characteristic.

2. An electric power source arrangement according to claim 1, characterized in that the second selected range of the voltage-current characteristic is the range at both sides of the nominal voltage wherein the voltage change resulting from a current change is not more than 25% of the nominal voltage.

3. An electric power source arrangement according to claim 1, characterized in that the voltage change resulting from a current change is not more than 15%.

4. An electric power source arrangement according to claim 1, characterized in that the voltage change resulting from a current change is not more than 5%.

5. An electric power source arrangement according to claim 1, characterized in that said control unit, said switches, said by-pass branch and said DC-DC voltage converter are integral parts of a single unit.

6. An electric power source arrangement according to claim 5, characterized in that each said switch is an electronic switch.

7. An electric power source arrangement according to claim 6, characterized in that each said switch is one selected from the group consisting of a MOSFET or an IGBT.

8. An electric power source arrangement according to claim 5, characterized in that said DC-DC voltage converter is a stabilized closed-loop controlled converter.

9. A high efficiency electric power source arrangement for a fuel cell incorporating a catalyst, the fuel cell having a fluctuating voltage operating point and a voltage-current characteristic divided into four operational ranges those being a first adaptable range, a second selected range associated with a nominal voltage, a third adaptable range and a fourth recovering range, each range corresponding to a predetermined range of voltages and currents, connected to a load having a predetermined allowed voltage fluctuation corresponding to a selected range, the power source arrangement comprising:

a DC-DC voltage converter having an input and an output,

a by-pass branch connected between the input and the output of said DC-DC voltage converter;

a first switch located in said by-pass branch for connecting and disconnecting said by-pass branch;

a second switch located between the output of the fuel cell and before said by-pass branch alternatively connecting and disconnecting the output of the fuel cell to said first switch or said DC-DC converter; and

a third switch connecting the output of said DC-DC voltage converter to the load; and

a control unit controlling said first switch, said second switch and said third switch characterized in that said control unit further comprises measuring device means coupled to the fuel cell for detecting the voltage operating point thereof, for connecting the fuel cell to said by-pass branch if the voltage operating point is within the range of voltages corresponding to the second selected range of the voltage-current characteristic, for connecting the fuel cell to said DC-DC voltage converter when the voltage operating point voltage is within the known range of voltages for the first adaptable range and the third adaptable range of voltage, for causing the catalyst within the fuel cell to be reactivated when the load is adaptable and the voltage operating point is within the fourth recovering range of voltages, for causing said second switch to repeatedly open and then close again after a predetermined period of time for a maximum number of cycles when the load requires constant power and the voltage operating point is within the fourth recovering range of voltages and for shutting down the fuel cell when the voltage at the operating point is below the lowest voltage in the known fourth recovering range of voltages.

10. An electric power source arrangement according to claim 9, characterized in that the second selected range of the voltage-current characteristic is the range at both sides of the nominal voltage wherein the voltage change resulting from a current change is not more than 25% of the nominal voltage.

11. An electric power source arrangement according to claim 9, characterized in that the voltage change resulting from a current change is not more than 15%.

12. An electric power source arrangement according to claim 9, characterized in that the voltage change resulting from a current change is not more than 5%.

13. An electric power source arrangement according to claim 9, characterized in that said control unit, said first switch, said second switch, said third switch, said by-pass branch and said DC-DC voltage converter are integral parts of a single unit.

14. An electric power source arrangement according to claim 13, characterized in that said first switch, said second switch and said third switch are each electronic switches.

15. An electric power source arrangement according to claim 14, characterized in that each said switch is one selected from the group consisting of a MOSFET or an IGBT.

16. An electric power source arrangement according to claim 13, characterized in that said DC-DC voltage converter is a stabilized closed-loop controlled converter.