Electrochemical actuators

• US 8,368,285 B2
• Filed: 12/16/2011
• Issued: 02/05/2013
• Est. Priority Date: 12/17/2010
• Status: Active Grant

• Current Assignee: Massachusetts Institute of Technology, Springleaf Therapeutics, Inc.
• Original Assignee: Massachusetts Institute of Technology, Springleaf Therapeutics, Inc.
• Inventors: Chiang, Yet-Ming, Chin, Timothy E., Cima, Michael J., Gyory, J. Richard
• Primary Examiner(s): Budd, Mark
• Application Number:
  US13/328,504
• Publication Number:
  US 20120175998A1
• Time in Patent Office: 417 Days
• Field of Search: 310/311, 310/328
• US Class Current: 310/311
• CPC Class Codes: F03G 7/005 Electro-chemical actuators; Actuators having a material for absorbing or desorbing gas, e.g. a metal hydride; Actuators using the difference in osmotic pressure between fluids; Actuators with elements stretchable when contacted with liquid rich in ions, with UV light, with a salt solution
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/058 Construction or manufacture
• CPC Class Codes: H01M 14/00 Electrochemical current or voltage generators not provided for in groups H01M6/00 - H01M12/00; Manufacture thereof
• CPC Class Codes: H01M 4/131 Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
• CPC Class Codes: H01M 4/134 Electrodes based on metals, Si or alloys
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

Devices and methods for providing electrochemical actuation are described herein. In one embodiment, an actuator device includes an electrochemical cell including a negative electrode and a positive electrode At least a portion of the negative electrode is formed with a material formulated to at least one of intercalate, de-intercalate, alloy with, oxidize, reduce, or plate with a first portion of the positive electrode to an extent different than with a second portion of the positive electrode such that a differential strain is imparted between the first portion and the second portion of the positive electrode and such that at least a portion of the electrochemical cell is displaced. The electrochemical cell includes a portion that is pre-bent along an axis of the electrochemical cell to define a fold axis and the displacement of the at least a portion of the electrochemical cell is maximized along the fold axis.

Claims

1. An actuator device, comprising:

an electrochemical cell including a negative electrode and a positive electrode, wherein at least a portion of the negative electrode is formed with a material formulated to at least one of intercalate, de-intercalate, alloy with, oxidize, reduce, or plate with a first portion of the positive electrode to an extent different than a second portion of the positive electrode upon charging or discharging of the electrochemical cell such that a differential strain is imparted between the first portion and the second portion of the positive electrode, the electrodes being mechanically coupled such that the differential strain produces a displacement of at least a portion of the electrochemical cell,

at least a portion of at least one of the positive electrode and the negative electrode having a non-planar configuration prior to charging or discharging along an axis thereof to define a fold axis, the displacement of the at least a portion of the electrochemical cell being preferentially enhanced about the fold axis.

2. The actuator device of claim 1, wherein the positive electrode is formed at least in part with an aluminum metal and the negative electrode is formed at least in part with a lithium metal.

3. The actuator device of claim 1, wherein the material of the negative electrode intercalates, de-intercalates, alloys with, oxidizes, reduces, or plates with the first portion of the positive electrode but not with the second portion of the positive electrode.

4. The actuator device of claim 1, further comprising a structure coupled to the electrochemical cell configured to be displaced from a first orientation to a second orientation by displacement of the electrochemical cell.

5. The actuator device of claim 1, wherein the displacement of the electrochemical cell applies a force on a reservoir, causing a volume displacement from the reservoir.

6. The actuator device of claim 1, wherein the electrochemical cell has a total displacement potential which is greater with the enhanced displacement about the fold axis than without the enhanced displacement.

7. The actuator device of claim 1, wherein the electrochemical cell has a rate of displacement which is greater with the enhanced displacement about the fold axis than without the enhanced displacement.

23. The actuator device of claim 1, wherein, prior to charging or discharging of the electrochemical cell, the fold axis is positioned along or within a curved portion having a radius of curvature that changes by less than 10% along the length of the curved portion.

8. An actuator device constructed and arranged to be displaced from a first orientation to a second orientation, comprising:

an electrochemical cell including a negative electrode and a positive electrode, wherein at least one of the negative electrode and the positive electrode is an actuator, the actuator having a non-planar configuration prior to charging or discharging of the electrochemical cell,

wherein, upon charge and/or discharge of the electrochemical cell, differential strain produces a displacement about a fold axis from the first orientation to the second orientation.

9. The actuator device of claim 8, wherein the enhanced displacement about the fold axis increases a total displacement potential of the electrochemical cell.

10. The actuator device of claim 8, wherein the enhanced displacement about the fold axis increases a rate of displacement of the electrochemical cell.

11. The actuator device of claim 8, wherein at least a portion of the negative electrode is formed with a material formulated to at least one of intercalate, de-intercalate, alloy with, oxidize, reduce, or plate with a first portion of the positive electrode to an extent different than a second portion of the positive electrode such that a differential strain is imparted between the first portion and the second portion of the positive electrode.

12. The actuator device of claim 8, wherein the negative electrode and the positive electrode are mechanically coupled such that the differential strain produces a displacement of at least a portion of the electrochemical cell upon charging or discharging of the electrochemical cell.

13. The actuator device of claim 8, wherein the electrochemical cell is initially in a charged state and discharging of the electrochemical cell produces a displacement of the actuator.

14. The actuator device of claim 8, wherein the actuator has a non-zero first displacement in the first orientation, and a second displacement in the second orientation, the second displacement being greater than the first displacement.

15. The actuator device of claim 8, wherein the material of the negative electrode intercalates, de-intercalates, alloys with, oxidizes, reduces, or plates with a first portion of the positive electrode but not with a second portion of the positive electrode.

16. The actuator device of claim 8, wherein the displacement of the electrochemical cell causes the actuator to apply a force on a reservoir coupled to the electrochemical cell such that a fluid is delivered from the reservoir.

17. The actuator device of claim 8, wherein the actuator has a radius of curvature in a first direction in the first orientation, and a radius of curvature in a second direction, different than the first direction, in the second orientation.

18. The actuator device of claim 8, wherein the actuator has a non-planer configuration in a first direction prior to charging or discharging, and a non-planar configuration in a second direction after charging or discharging, the second direction being different than the first direction.

19. An actuator device, comprising:

an electrochemical actuator including a negative electrode and a positive electrode, wherein at least a portion of the negative electrode is formed with a material formulated to at least one of intercalate, de-intercalate, alloy with, oxidize, reduce, or plate with the positive electrode such that a differential strain is imparted to the positive electrode upon charging or discharging of the electrochemical actuator, the negative electrode and the positive electrode being mechanically coupled such that the differential strain produces a displacement of at least a portion of the electrochemical actuator from a first orientation to a second orientation,

the positive electrode including a first portion, a second portion and a medial portion disposed between the first portion and the second portion, the second portion being angularly offset from the first portion about the medial portion such that the second portion has a non-zero first displacement in the first orientation with respect to the first portion, and the actuator having a second displacement in the second orientation, the second displacement being greater than the first displacement.

20. The actuator device of claim 19, wherein the angular offset defines a fold axis, the displacement of the electrochemical actuator being enhanced about the fold axis.

21. The actuator device of claim 19, wherein movement of the actuator from the first orientation to the second orientation applies a force on a reservoir, causing a volume displacement from the reservoir.

22. The actuator device of claim 19, wherein the material is formulated to at least one of intercalate, de-intercalate, alloy with, oxidize, reduce, or plate with the medial portion of the positive electrode to a different extent than the first and second portions of the positive electrode.