Woven manually operable input device

• US 8,373,079 B2
• Filed: 11/07/2007
• Issued: 02/12/2013
• Est. Priority Date: 11/08/2006
• Status: Expired due to Fees

• Current Assignee: Wearable Technologies Ltd. (Blackline Safety Corp.)
• Original Assignee: Peratech Limited
• Inventors: Walkington, Stuart Mark
• Primary Examiner(s): Hammond, Briggitte R
• Application Number:
  US12/513,037
• Publication Number:
  US 20100126840A1
• Time in Patent Office: 1,924 Days
• Field of Search: 200/506, 200/512, 339/47, 338/47
• US Class Current: 200/512
• CPC Class Codes: A41D 1/005 with embedded cable or connector
• CPC Class Codes: D03D 1/0088 Fabrics having an electronic function
• CPC Class Codes: D10B 2401/16 antistatic; conductive
• CPC Class Codes: H01H 13/704 characterised by the layers, e.g. by their material or structure H01H13/703 takes precedence
• CPC Class Codes: H01H 13/705 characterised by construction, mounting or arrangement of operating parts, e.g. push-buttons or keys
• CPC Class Codes: H01H 2203/008 Wires
• CPC Class Codes: H01H 2203/0085 Layered switches integrated into garment, clothes or textile
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

A manually operable sensor for providing control signals to an electronic device. A fabric has a length substantially longer than its width with insulating yarns and electrically conductive yarns included therein, such that the conductive yarns define three conductive tracks running the length of the fabric. The conductive tracks are configured to interface with an electronic device at a first end and, at a second end, an active region of the fabric forms part of a sensor assembly that is receptive to a manually applied pressure. The sensor comprises first and second conductive regions to which a first and a second conductive track are connected respectively, to apply an electric potential to each conductive region. A conductive path is formed between a connected conductive track and the third conductive track of said active region when manual pressure is applied to one of the conductive regions.

Claims

1. A manually operable sensor for providing control signals to an electronic device, comprising:

a fabric having a length, a width, a first end and a second end, the length being substantially longer than the width, with insulating yarns and electrically conductive yarns included therein, such that said conductive yarns define a first conductive track, a second conductive track, and a third conductive track, said first, second and third conductive tracks each having a track width, and a track length running the length of said fabric, and said insulating yams providing the fabric with an insulating portion between adjacent conductive tracks;

said conductive tracks being configured for interfacing with an electronic device placed at the first end of the fabric, and for extending into an active region of the fabric at the second end of the fabric; and

a sensor assembly located at the second end of the fabric, juxtaposed with the active region, the sensor assembly comprising;

a first conductive region, and a second conductive region separated from the first conductive region;

said first conductive track being connected to said first conductive region for applying a first electric potential to the first conductive region;

said second conductive track being connected to said second conductive region for applying a second electric potential to the second conductive region;

said first and second conductive regions each being juxtaposed with the third conductive track and being receptive to manual pressure such that a conductive path will be established between said first conductive track and said third conductive track, at said active region, in response to manual pressure applied to said first conductive region, and a conductive path will be established between said second conductive track and said third conductive track, at said active region, in response to manual pressure applied to said second conductive region; and

wherein the insulating portion of the fabric between adjacent conductive tracks is wider than the track width of the adjacent conductive tracks.

2. A sensor according to claim 1, wherein the conductive yarns are silver coated nylon.

3. A sensor according to claim 1, wherein the spacing between conductive tracks is two point five millimeters.

4. A sensor according to claim 1, wherein said sensor is configured to be attached to a garment or a bag.

5. A sensor according to claim 1, wherein said fabric is produced by a weaving process in which weft yarns are woven between warp yarns and the conductive yarns are included as part of the warp yarns.

6. A sensor according to claim 5, wherein at least one of said conductive tracks is created from a plurality of conductive yarns.

7. A sensor according to claim 6, wherein each conductive track is created from between five and ten conductive yarns.

8. A manually operable sensor for providing control signals to an electronic device, comprising:

a fabric having a length, a width, a first end and a second end, the length being substantially longer than the width, with insulating yarns and electrically conductive yarns included therein, such that said conductive yarns define a first conductive track, a second conductive track, and a third conductive track, said first, second and third conductive tracks each having a track width, and a track length running the length of said fabric, and said insulating yarns providing the fabric with an insulating portion between adjacent conductive tracks;

said conductive tracks being configured for interfacing with an electronic device placed at the first end of the fabric, and for extending into an active region of the fabric at the second end of the fabric; and

a sensor assembly located at the second end of the fabric, juxtaposed with the active region, the sensor assembly comprising;

a first conductive region, and a second conductive region separated from the first conductive region;

said first conductive track being connected to said first conductive region for applying a first electric potential to the first conductive region;

said second conductive track being connected to said second conductive region for applying a second electric potential to the second conductive region;

said first and second conductive regions each being juxtaposed with the third conductive track and being receptive to manual pressure such that a conductive path will be established between said first conductive track and said third conductive track, at said active region, in response to manual pressure applied to said first conductive region, and a conductive path will be established between said second conductive track and said third conductive track, at said active region, in response to manual pressure applied to said second conductive region; and

said first conductive region and said second conductive region are included in a conductive fabric layer, and a separation layer is disposed between said conductive fabric layer and said active region of said fabric.

9. A sensor according to claim 8 including masking means for defining active locations at positions on said active region.

12. A sensor according to claim 8, wherein:

said separation layer includes a first insulating layer, a second conductive layer and a third insulating layer; and

both of said first and third insulating layers allow conduction there through when manual pressure is applied but at least one will prevent conduction under conditions of bending.

13. A sensor according to claim 12, wherein at least one of said first conductive layer and said second conductive layer includes carbonised nylon.

14. A sensor according to claim 12, wherein both said first conductive layer and said second conductive layer includes carbonized nylon.

10. A manually operable sensor for providing control signals to an electronic device, comprising:

a fabric having a length, a width, a first end and a second end, the length being substantially longer than the width, with insulating yarns and electrically conductive yarns included therein, such that said conductive yarns define a first conductive track, a second conductive track, and a third conductive track, said first, second and third conductive tracks each having a track width, and a track length running the length of said fabric, and said insulating yarns providing the fabric with an insulating portion between adjacent conductive tracks;

said conductive tracks being configured for interfacing with an electronic device placed at the first end of the fabric, and for extending into an active region of the fabric at the second end of the fabric; and

a sensor assembly located at the second end of the fabric, juxtaposed with the active region, the sensor assembly comprising;

a first conductive region, and a second conductive region separated from the first conductive region;

said first conductive track being connected to said first conductive region for applying a first electric potential to the first conductive region;

said second conductive track being connected to said second conductive region for applying a second electric potential to the second conductive region;

said first and second conductive regions each being juxtaposed with the third conductive track and being receptive to manual pressure such that a conductive path will be established between said first conductive track and said third conductive track, at said active region, in response to manual pressure applied to said first conductive region, and a conductive path will be established between said second conductive track and said third conductive track, at said active region, in response to manual pressure applied to said second conductive region;

a separation layer between the active region of the fabric and the first and second conductive regions; and

masking means for defining active locations at said active region, said masking means including a first mask and a second mask, said first mask being located above said separation layer and said second mask being located below said separation layer.

11. A sensor according to claim 10, including a cover sheet, wherein said cover sheet has graphical representations of device functions printed at respective positions of said active locations.